Patio & pergola Rafter roll forming machine USA

Patio and pergola rafter roll forming machines are specialized equipment designed to produce high-quality rafters for outdoor structures like patios, pergolas, and carports. These machines cater to the growing demand for aesthetically pleasing and durable outdoor construction solutions, especially in the United States, where outdoor living spaces are popular for both residential and commercial applications.

This roll forming machine is engineered to deliver precision, speed, and efficiency, ensuring that manufacturers can meet high production demands while maintaining consistent quality. It is built with robust components to withstand the rigorous requirements of the industry, making it an ideal choice for the USA market.

Specifications

Machine Description

The Patio & Pergola Rafter Roll Forming Machine is a high-performance system designed to create rafter profiles with precision and efficiency. It features a robust frame and heavy-duty components to ensure durability and reliability. With a forming speed of 70-80 feet per minute, the machine is capable of handling high-volume production while maintaining superior accuracy.

The machine’s chain-drive gearbox ensures smooth and consistent operation, while the Delta PLC control system enables precise automation for reduced manual intervention. The compact footprint of 33ft x 4ft makes it suitable for facilities with limited space. Designed for the US market, the 240V, 3-phase, 60Hz power compatibility ensures it integrates seamlessly into local infrastructure.

Safety features, including safety covers and emergency stop buttons, are incorporated to prioritize operator safety during operation.

Profiles Related to This Machine

The machine is designed to produce rafter profiles for patios and pergolas. Below are the specifications for the profiles:

• Material Compatibility: Aluminum, Galvanized Steel, or Coated Steel
• Material Thickness (Gauge): 18 to 22 gauge
• Width Range: Up to 12 inches
• Profile Design: Customizable for various rafter designs, including flat and decorative patterns
• Applications: Outdoor living spaces, carports, commercial awnings

Benefits of This Machine

1. High Speed and Efficiency: With forming speeds of up to 80 feet per minute, this machine ensures high productivity.
2. Durability: The heavy-duty chain-drive system and robust frame design make it ideal for long-term use.
3. Precision: The Delta PLC control system allows for accurate profile shaping, reducing material waste.
4. Flexibility: Capable of producing a variety of profiles to meet diverse market demands.
5. Safety: Enhanced safety features protect operators and ensure compliance with industry standards.

Setup and Installation

The machine is designed for easy setup and installation. Key steps include:

1. Power Connection: Requires a 240V, 3-phase, 60Hz power supply.
2. Material Feeding: Load material coils onto the uncoiler for seamless feeding into the machine.
3. Calibration: Use the Delta PLC system to set profile dimensions and operational parameters.
4. Trial Run: Perform a test run to ensure all components are functioning correctly.

Maintenance Requirements

1. Regular lubrication of moving parts, including chains and bearings.
2. Periodic inspection of the gearbox and motor.
3. Cleaning of rollers to prevent material residue buildup.
4. Ensuring proper functioning of safety covers and E-stops.

Frequently Asked Questions (FAQs)

Q1: What materials can this machine process?
A: The machine is compatible with aluminum, galvanized steel, and coated steel, ranging from 18 to 22 gauge thickness.

Q2: Can the machine be customized for unique profile designs?
A: Yes, the machine can be tailored to produce specific profile designs as per customer requirements.

Q3: How much space is required to operate this machine?
A: The machine’s footprint is 33ft x 4ft, making it suitable for compact production facilities.

Q4: Is this machine suitable for large-scale production?
A: Yes, with a forming speed of 70-80 feet per minute and 22 forming stations, it is ideal for high-volume production.

Q5: What are the power requirements for this machine?
A: It operates on 240V, 3-phase, 60Hz power, standard in the USA.

Q6: How is operator safety ensured?
A: The machine is equipped with safety covers and emergency stop buttons to prevent accidents during operation.

This Patio & Pergola Rafter Roll Forming Machine is a comprehensive solution for manufacturers in the USA seeking efficiency, precision, and reliability in rafter production. Its advanced features and high-performance capabilities make it a valuable addition to any production line.