Patio & pergola roll forming machine USA

The Patio & Pergola Roll Forming Machine is designed to create high-quality, durable profiles used in constructing patios, pergolas, and similar outdoor structures. This machine is tailored for the U.S. market, adhering to local standards and power supply requirements. It ensures efficiency, precision, and durability, making it an ideal solution for manufacturers and contractors serving the outdoor construction industry.

This advanced machine is engineered to produce profiles with excellent structural integrity and aesthetic appeal. Equipped with a user-friendly Delta control system and robust safety features, it ensures both productivity and operator safety. Its high forming speed and precise output are perfect for meeting the growing demand for patio and pergola structures across the United States.

Machine Specifications

• Forming Speed: 70 - 80 feet per minute
• Machine Weight: 6 tons
• Machine Footprint: 33 ft x 4 ft
• Main Power: 240V, 3-phase, 60 Hz
• Motor: 8 HP
• Gearbox: Chain Drive
• Stations: 22
• Control System: Delta
• Safety Covers: Yes
• E Stops: Yes

Profiles Related to Patio & Pergola Structures

This machine is capable of producing a variety of profiles commonly used in patio and pergola constructions. Below are the specifications for these profiles:

• Materials: Aluminum, galvanized steel, or pre-painted steel
• Profile Dimensions:
  • Width: 3” to 12”
  • Height: 1” to 3”
• Material Thickness (Gauge): 18 GA to 26 GA
• Applications:
  • Support beams
  • Roof panels
  • Decorative trim

Features of the Machine

1. High Speed: Operates at a forming speed of 70 - 80 feet per minute to maximize production efficiency.
2. Durable Construction: Built to handle heavy-duty materials while maintaining structural stability.
3. User-Friendly Interface: Equipped with a Delta control system for easy operation and adjustments.
4. Safety Features: Includes safety covers and emergency stop (E Stop) buttons to ensure operator safety.
5. Compact Design: The 33 ft x 4 ft footprint optimizes workspace utilization.
6. Adaptable Power Requirements: Configured to work with 240V, 3-phase, 60 Hz power supply, standard in the U.S.

Setup and Installation

The setup process is streamlined for U.S. manufacturers and contractors:

1. Position the machine in a well-ventilated area with a flat, stable surface.
2. Connect the power supply (240V, 3-phase, 60 Hz).
3. Ensure all safety covers are in place.
4. Configure the Delta control system according to the desired profile specifications.
5. Perform a trial run to confirm the machine’s performance.

Maintenance Requirements

• Daily: Clean the machine and inspect safety covers and E Stops.
• Weekly: Check the gearbox and motor for signs of wear and ensure proper lubrication.
• Monthly: Inspect and tighten all bolts, and test the Delta control system for any irregularities.
• Annually: Perform a comprehensive maintenance check, including electrical connections, motor performance, and overall machine alignment.

Question and Answer Section

Q: What materials can this machine handle? A: The machine is compatible with aluminum, galvanized steel, and pre-painted steel, ranging from 18 GA to 26 GA in thickness.

Q: Is the machine suitable for high-volume production? A: Yes, with a forming speed of 70 - 80 feet per minute and 22 stations, it is designed for high-volume production.

Q: What are the power requirements for this machine? A: The machine operates on a 240V, 3-phase, 60 Hz power supply, standard in the U.S.

Q: Does the machine include safety features? A: Yes, it comes with safety covers and emergency stop (E Stop) buttons for enhanced operator safety.

Q: How much space is needed to set up the machine? A: The machine requires a footprint of 33 ft x 4 ft, making it compact and space-efficient.

Q: Can the machine produce multiple profile types? A: Yes, the machine can be configured to produce various profiles, including support beams, roof panels, and decorative trim.

Conclusion

The Patio & Pergola Roll Forming Machine is a highly efficient and versatile solution for U.S.-based manufacturers and contractors. Its precision engineering, advanced control system, and robust safety features make it an indispensable tool in the outdoor construction industry. By investing in this machine, businesses can achieve higher productivity, consistent quality, and enhanced operational safety.