Patio & pergola vertical support roll forming machine USA

The Patio & Pergola Vertical Support Roll Forming Machine is designed to manufacture high-quality vertical supports for patio and pergola structures, essential for residential and commercial outdoor spaces in the USA. This advanced roll forming machine combines precision engineering with robust construction, tailored to meet the demands of the American market. It delivers consistent output and meets stringent industry standards, making it a reliable choice for manufacturers and contractors.

Machine Specifications

• Forming Speed: 70–80 feet per minute
• Machine Weight: 6 Tons
• Machine Footprint: 33 ft x 4 ft
• Main Power: 240V, 3 Phase, 60 Hz (standard for USA industrial applications)
• Motor: 8 HP
• Gearbox: Chain Drive
• Number of Stations: 22
• Control System: Delta PLC for precision control and easy operation
• Safety Features:
  • Safety covers for moving parts
  • Emergency stops (E-Stops) strategically placed for operator safety

Machine Description

This roll forming machine is engineered for durability and efficiency, using high-grade materials to ensure longevity even in high-production environments. Its chain-drive gearbox offers smooth operation, while the 22 forming stations ensure precision shaping of the profiles. The machine's compact footprint of 33 ft x 4 ft allows it to fit in various production settings without taking up excessive space.

The Delta PLC control system simplifies machine operation, offering programmable settings and real-time monitoring to minimize downtime. Safety features, such as E-Stops and safety covers, protect operators and comply with OSHA standards in the USA.

Profiles Produced by the Machine

The machine produces vertical support profiles used in patio and pergola structures. These profiles are designed to be structurally sound, aesthetically pleasing, and corrosion-resistant.

Profile Specifications

• Materials:
  • Galvanized steel
  • Aluminum
  • Stainless steel
• Sizes:
  • Widths: 2 inches to 6 inches
  • Heights: Customizable up to 10 feet
• Material Gauge:
  • Thickness range: 16–20 gauge
• Applications:
  • Residential patios
  • Commercial pergolas
  • Outdoor entertainment areas

The profiles are tailored for the USA market, ensuring compatibility with local building codes and weather conditions, including resistance to heavy wind and rain.

Setup and Installation

• Pre-Installation Requirements:
  • Ensure adequate power supply (240V, 3 Phase, 60 Hz).
  • Provide sufficient floor space (at least 40 ft x 10 ft for operational clearance).
• Installation Process:
  • Delivered pre-assembled with minimal setup required.
  • Onsite training available for operators.
  • Regular maintenance guidelines provided to ensure optimal performance.

Maintenance Requirements

• Lubricate chain drive and moving components regularly.
• Inspect forming stations for wear and tear every 1,000 operating hours.
• Calibrate the Delta PLC system periodically to maintain precision.

Pricing

Pricing varies based on customizations and additional features. Contact the manufacturer or distributor for a detailed quotation.

Question and Answer Section

1. What is the forming speed of this machine?

The forming speed is 70–80 feet per minute, ensuring high production rates.

2. What materials can be processed on this machine?

This machine supports galvanized steel, aluminum, and stainless steel with thicknesses ranging from 16–20 gauge.

3. What are the safety features of this machine?

The machine includes safety covers for moving parts and strategically placed emergency stops (E-Stops) to comply with OSHA standards.

4. Is the machine compatible with the USA power supply?

Yes, the machine is designed for 240V, 3 Phase, 60 Hz, standard for industrial use in the USA.

5. Can the profiles be customized?

Yes, the profiles can be customized in width (2–6 inches) and height (up to 10 feet) to meet specific project requirements.

6. What is the footprint of the machine?

The machine has a compact footprint of 33 ft x 4 ft, ideal for space-conscious production setups.

7. Is training available for operators?

Yes, onsite training is available during installation to ensure efficient operation.

This Patio & Pergola Vertical Support Roll Forming Machine offers unparalleled efficiency and precision, tailored for the needs of the American market. Whether for residential or commercial projects, it provides a reliable solution to create durable and aesthetically pleasing vertical supports for outdoor structures.