PBR & AG Roof Panel Roll Forming Machine – Alaska, USA

The PBR & AG Roof Panel Roll Forming Machine is a top-of-the-line solution for producing high-quality roof panels, specifically designed to withstand the challenging weather conditions of Alaska. Built to order and fully customizable, this machine offers exceptional durability, efficiency, and precision. With a one-year warranty, reliable maintenance, and repair support, this roll forming machine is ideal for roofing contractors, metal fabricators, and construction companies looking to streamline their production process.

Key Features

• New and Custom-Built: Each machine is manufactured to meet your specific profile and requirements.
• Direct Shipping: Delivered directly to your location from our manufacturing partner.
• Comprehensive Warranty: One-year warranty from the date of dispatch.
• Maintenance and Support: Durable maintenance and repair support provided.
• Flexible Pricing: Based on optional extras and customization. Contact us for a tailored quote.

Machine Specifications

• Roller Materials: High-grade GCr15 steel, heat-treated and precision-ground for longevity and precision.
• Punching and Notching: Hydraulic punching system for precise holes and slots.
• Servo Motors: High-torque servo motors for consistent speed and accuracy.
• Hydraulic Cutting System: Equipped with an automated hydraulic cutter for clean, burr-free cuts.
• Frame Size: Heavy-duty steel frame designed for stability during operation.
• Motors: Energy-efficient motors suitable for Alaska's power supply standards (typically 480V, 3-phase, 60Hz).
• PLC System: Advanced PLC control with a touchscreen interface for easy operation and programming.
• Machine Speed: Up to 50 feet per minute, depending on profile complexity.
• Safety Guards and Enclosures: Fully enclosed system with safety interlocks to prevent accidents.
• Panel Profiles Supported:
  • PBR (Purlin Bearing Rib) panels
  • AG (Agricultural) panels
• Material Compatibility:
  • Steel (24-29 gauge)
  • Aluminum
  • Galvanized steel
• Optional Extras:
  • Uncoilers and recoilers
  • Coil car tippers
  • Remote PLC systems
  • Automatic stackers
  • Leveling systems
  • Coil handling systems

Profile Description

PBR Panels

• Material Thickness: 24-29 gauge
• Width: 36 inches (effective coverage)
• Application: Ideal for commercial and industrial roofing due to high durability and weather resistance.

AG Panels

• Material Thickness: 26-29 gauge
• Width: 36 inches (effective coverage)
• Application: Popular for agricultural buildings, barns, and residential applications due to cost-effectiveness and ease of installation.

Industries Served

• Commercial Roofing: Suitable for warehouses, shopping complexes, and office buildings.
• Agricultural Roofing: Ideal for barns, storage facilities, and greenhouses.
• Residential Roofing: Provides an affordable and long-lasting roofing solution for homes.
• Metal Fabrication: Beneficial for metal shops producing custom panels and profiles.

Machine Pricing

Pricing is determined based on the customization and optional extras selected. Contact us for a personalized quote tailored to your specific requirements.

Setup and Installation

• Pre-Installation Support: Profile review and customization options discussed prior to manufacturing.
• On-Site Installation: Available for Alaska-based customers, including initial setup and testing.
• Training: Comprehensive operator training provided for efficient machine use.

Maintenance Requirements

• Regular Lubrication: Recommended every 500 operating hours.
• Roller Inspection: Check and clean rollers periodically to prevent profile deformation.
• Software Updates: PLC system updates provided as part of maintenance support.

How to Request a Quote

To get a detailed quote, send your profile drawings, material gauge, power requirements, and delivery details to [email protected].

Questions and Answers

Q1: What is the difference between PBR and AG panels?

A: PBR panels have a purlin bearing leg, providing additional strength and making them suitable for commercial and industrial applications. AG panels are more cost-effective and commonly used for agricultural buildings.

Q2: Can this machine handle Alaskan power requirements?

A: Yes, the machine is configured for 480V, 3-phase, 60Hz power supply, which is standard in Alaska.

Q3: How long does it take to manufacture and ship the machine to Alaska?

A: Manufacturing typically takes 6-8 weeks, and shipping to Alaska can range from 2-4 weeks depending on location and customs clearance.

Q4: Can I add optional features after the initial purchase?

A: Yes, certain optional extras like stackers and coil handling systems can be retrofitted. Contact us to discuss specific requirements.

Q5: How do I maintain the roll forming machine in cold Alaskan climates?

A: Ensure regular lubrication with cold-weather compatible lubricants, and store the machine in a temperature-controlled environment if possible.

Q6: What kind of training is provided?

A: We offer both on-site and remote training options, covering operation, maintenance, and safety procedures.

Ready to Elevate Your Roofing Production in Alaska?

Contact us today for a personalized quote or send your profile drawings and requirements to [email protected]. Our team is ready to help you find the perfect roll forming solution!