The PBR metal panel cold roll forming machine is a highly efficient and robust equipment designed to produce precision PBR (Purlin Bearing Rib) metal panels commonly used for roofing and siding applications. These panels are particularly popular in Florida due to their durability, weather resistance, and structural integrity, making them ideal for both residential and commercial projects.

Machine Description

The PBR metal panel cold roll forming machine is engineered to handle a variety of metal materials and produce panels with consistent quality and accuracy. The machine's design incorporates advanced technology to ensure ease of operation, minimal maintenance, and maximum output. It supports various gauges and materials, making it a versatile solution for manufacturers in Florida's construction and metal industries.

Key Features

• High-Speed Production: Achieves efficient panel manufacturing with speeds up to 30 meters per minute, ensuring timely project delivery.
• Precision Engineering: Delivers accurate dimensions and uniform profiles, meeting strict quality standards.
• Durable Construction: Built with high-grade steel to withstand heavy-duty operations.
• User-Friendly Design: Includes an intuitive PLC system for easy control and monitoring.
• Adaptable Profile Options: Customizable to produce PBR panels of varying widths and lengths.

Machine Specifications

1. Roller Materials:
   High-strength GCr15 steel rollers with hard chrome plating for extended durability and precision.
2. Punching and Notching:
   Hydraulic punching and notching system for pre-punched holes and cutouts as per design requirements.
3. Servo Motors:
   Equipped with high-performance servo motors for accurate feeding and cutting operations.
4. Hydraulic Cutting System:
   Hydraulic-powered cutting mechanism ensures clean and precise cuts without deforming the panels.
5. Frame Size:
   Heavy-duty welded steel frame with a thickness of 18-20 mm for stability and vibration resistance.
6. Motors:
   High-powered main motors ranging from 7.5 kW to 15 kW, ensuring reliable operation.
7. PLC Control System:
   Advanced PLC system with a touch screen for programming and real-time monitoring.
8. Machine Speed:
   Standard production speed of 15-30 meters per minute, adjustable based on material and profile.
9. Safety Guards and Enclosures:
   Includes protective guards and emergency stop systems for operator safety.
10. Panel Profile:
    • Width: 36 inches coverage per panel.
    • Rib Height: 1-1/4 inches.
    • Material Thickness: 24 to 29 gauge.

Extras and Add-Ons

• Uncoilers and Recoilers: Automatic and manual options available for coil feeding and rewinding.
• Stackers: For automatic stacking and packaging of finished panels.
• Remote PLC System: Enables machine control and diagnostics remotely.
• Leveling Systems: For precision leveling of the material before roll forming.
• Coil Handling Systems: Coil car tippers for easy loading and unloading.

Applications in Florida

1. Residential Roofing: PBR panels are used for robust, aesthetically pleasing roofs resistant to Florida's hurricane-prone weather.
2. Commercial Buildings: Provides structural integrity and long-lasting roofing and siding solutions.
3. Agricultural Structures: Ideal for barns, sheds, and other agricultural facilities.

Question and Answer Section

Q1: What materials can the machine process?
A1: The PBR metal panel cold roll forming machine can handle galvanized steel, aluminum, and pre-painted steel in thicknesses ranging from 24 to 29 gauge.

Q2: Is this machine suitable for Florida’s environmental conditions?
A2: Yes, the machine is designed to produce PBR panels that are weather-resistant and durable, suitable for Florida's humid and hurricane-prone environment.

Q3: Can the machine produce custom panel lengths?
A3: Absolutely! The machine’s PLC system allows precise customization of panel lengths based on project requirements.

Q4: How easy is the setup process?
A4: The setup is straightforward and includes an easy-to-follow manual. Professional installation support can also be provided.

Q5: What maintenance does the machine require?
A5: Regular lubrication of moving parts, inspection of rollers, and periodic checks of the hydraulic and electrical systems ensure optimal performance.

Q6: What is the typical delivery time for this machine in Florida?
A6: Delivery time ranges from 6 to 10 weeks, depending on customization and shipping options.

Q7: Can the machine operate on Florida’s power supply?
A7: Yes, the machine can be configured to run on Florida's standard power supply (220V/60Hz or 440V/60Hz).

Q8: What is the average price range for this machine?
A8: Prices typically range from $45,000 to $100,000, depending on the specifications and extras selected.