Pbr metal roof roll forming machine USA

The PBR (Purlin Bearing Rib) metal roof roll forming machine is a specialized piece of equipment designed to produce PBR metal roof panels, widely used in industrial, commercial, and residential roofing. These panels are recognized for their durability, ease of installation, and weather resistance. The machine is engineered for high precision, efficiency, and minimal waste, offering users cost-effective and high-quality panel production.

Key Features

• High Production Speed: Produces panels quickly, making it suitable for large-scale roofing projects.
• Durable Construction: Built with heavy-duty materials to ensure longevity and consistent performance.
• Advanced Automation: Incorporates PLC control systems for user-friendly operation and precise production.
• Customization Options: Can be adjusted to produce panels of varying widths and gauges.
• Energy Efficiency: Designed to optimize energy usage while maintaining production quality.

Specifications

1. Machine Frame
   • Material: High-strength steel
   • Frame Type: Welded for stability
2. Rollers
   • Material: High-grade chrome-plated steel
   • Number of Rollers: Typically 18–22 stations
   • Diameter: Customized based on profile requirements
3. Material Input
   • Coil Width: 914mm–1220mm
   • Material Thickness: 0.3mm–0.8mm (customizable for other gauges)
   • Materials Supported: Galvanized steel, aluminum, and color-coated sheets
4. Production Speed
   • Speed: 10–15 meters per minute (adjustable)
5. Power System
   • Main Motor: 7.5kW–15kW (dependent on machine size)
   • Hydraulic Station: 4kW–7.5kW
6. Cutting Mechanism
   • Type: Hydraulic cutting
   • Blade Material: Cr12MOV (heat-treated for durability)
   • Cutting Accuracy: ±1mm
7. Control System
   • PLC Brand: Siemens, Delta, or Mitsubishi
   • Touch Screen Interface: User-friendly and supports multiple languages
8. Optional Add-Ons
   • Automatic Stacker: Efficient stacking of finished panels
   • Coil Car: For easy loading and positioning of coils
   • Uncoiler and Recoiler: Options for manual, semi-automatic, or automatic versions
   • Embossing Rollers: For custom panel textures
9. Dimensions
   • Machine Length: 8m–12m
   • Machine Width: 1.5m–2m
   • Machine Height: 1.2m–1.5m
10. Weight
    • Approx. 5,000kg–8,000kg (varies based on specifications)

Question and Answer Section

Q1: What is the purpose of a PBR metal roof roll forming machine?
A: The machine is designed to produce PBR roof panels, which are commonly used in roofing applications for their strength, durability, and resistance to harsh weather conditions.

Q2: Can this machine handle different material thicknesses?
A: Yes, it supports material thicknesses ranging from 0.3mm to 0.8mm. The machine can be customized for other gauges if needed.

Q3: How is the machine controlled?
A: It features an advanced PLC control system with a touch-screen interface, allowing operators to adjust settings and monitor production in real-time.

Q4: What profiles can this machine produce?
A: The machine is specifically configured to produce PBR profiles. However, additional tooling can be added for custom profile requirements.

Q5: Is maintenance difficult?
A: Maintenance is straightforward. Routine tasks include lubricating moving parts, inspecting the rollers for wear, and ensuring the cutting blades are sharp.

Q6: How long does it take to set up the machine?
A: The initial setup can take 1–2 days, depending on the experience of the operator and the machine configuration.

Q7: What are the most popular industries using PBR panels?
A: Industries include construction, agriculture, and industrial manufacturing, where PBR panels are used for roofing, siding, and cladding.

Q8: Can the machine handle high production demands?
A: Yes, the machine is designed for high-speed production, making it ideal for large-scale projects.

Q9: Are training and installation support provided?
A: Most manufacturers provide training and support for installation to ensure optimal machine operation.

Q10: What should I consider when buying a PBR metal roof roll forming machine?
A: Key considerations include the material specifications, production capacity, machine durability, and after-sales support.

This guide provides a detailed overview of PBR metal roof roll forming machines, ensuring you understand their capabilities, specifications, and applications.