Pbr metal roofing roll forming machine USA

A PBR (Purlin Bearing Rib) metal roofing roll forming machine is a high-efficiency machine designed to produce durable and precise PBR metal roofing panels. These panels are widely used in the USA due to their versatility in commercial, industrial, agricultural, and residential construction. PBR panels are known for their ability to withstand harsh weather conditions, making them a popular choice in various regions across the country.

Machine Description

The PBR metal roofing roll forming machine transforms flat metal coils into finished PBR panels. It uses a series of rollers to shape the metal into the desired profile. These machines are equipped with advanced technology to ensure precision, efficiency, and consistent quality.

Key Features

• Automation: Fully automated operations with PLC controls.
• Precision: High-quality rollers ensure accurate panel dimensions and profile shaping.
• Customization: Adjustable settings for panel length and width to meet customer requirements.
• Durability: Made with robust materials to handle continuous production cycles.
• Ease of Use: User-friendly interface and safety features for operators.

Machine Specifications

Here are the specifications of a standard PBR metal roofing roll forming machine designed for the USA market:

• Material Thickness: 0.3mm to 0.8mm (26-22 gauge)
• Material Types: Galvanized steel, Galvalume, aluminum, and painted steel.
• Coil Width: Typically 36 inches (adjustable).
• Rollers:
  • Material: High-grade steel (e.g., GCr15 or equivalent).
  • Coating: Chrome-plated for durability.
  • Number of Stages: 18–24 stages.
• Frame Structure: Welded steel with strong rigidity.
• Motor Power: 7.5 kW to 11 kW (depending on capacity).
• Hydraulic Cutting System:
  • Hydraulic power: 4 kW.
  • Cutting Blade Material: Cr12Mov steel.
  • Cutting Tolerance: ±1mm.
• Production Speed: 15-30 meters per minute (can vary based on custom configurations).
• Control System:
  • PLC: Siemens or Mitsubishi.
  • Touchscreen interface for easy operation.
• Profile Width:
  • Coverage: Standard 36 inches.
  • Rib Height: Typically 1-1/4 inch.
  • Rib Spacing: 12 inches.
• Optional Add-ons:
  • Pre-cutter for scrap reduction.
  • Embossing rollers.
  • Remote operation PLC system.

Applications

PBR panels produced by this machine are widely used in:

• Roofing and wall cladding.
• Agricultural buildings.
• Warehouses.
• Commercial structures.
• Residential metal roofing projects.

Extras

• Uncoiler: 5-ton or 10-ton manual or hydraulic options.
• Stackers: Automatic panel stackers for efficient handling.
• Coil Handling Systems: Coil car tippers for seamless feeding.
• Recoilers: For winding up unused coil material.

Setup and Installation

The installation process includes:

1. Site Preparation: Ensuring a flat and stable surface.
2. Positioning the Machine: Aligning it with power and material input lines.
3. Electrical Connections: Setting up the power supply (3-phase, typically 380V or 460V in the USA).
4. Trial Runs: Adjusting settings and testing with sample coils.

Maintenance Requirements

• Routine Inspections: Weekly checks on rollers, motors, and electrical connections.
• Lubrication: Regular greasing of moving parts to avoid wear and tear.
• Cleaning: Removing metal debris from rollers and cutting systems.
• Software Updates: Keeping PLC and software systems updated.

Q&A Section

Q1: What materials can the PBR metal roofing roll forming machine handle?

The machine can process galvanized steel, Galvalume, aluminum, and painted steel within a thickness range of 0.3mm to 0.8mm (26-22 gauge).

Q2: What is the typical production speed of the machine?

The standard production speed is 15-30 meters per minute, depending on the material and profile requirements.

Q3: Are the machine settings customizable for different profiles?

Yes, the machine offers adjustable settings for rib height, panel width, and length.

Q4: Can the machine operate continuously for large production runs?

Absolutely. The machine is designed for industrial-grade production with high durability and efficiency.

Q5: What safety features are included in the machine?

The machine comes with safety guards, an emergency stop system, and a user-friendly PLC interface to minimize operational risks.

Q6: Is technical support available in the USA?

Yes, technical support and spare parts are available in the USA for timely service.

Conclusion

A PBR metal roofing roll forming machine is a critical investment for businesses in the roofing and construction industry. With its precision, reliability, and customization capabilities, it supports the growing demand for durable and efficient metal roofing solutions in the USA. For buyers, understanding the specifications, features, and maintenance needs ensures a smart and long-term investment.