Pergola column roll forming machine USA

A Pergola Column Roll Forming Machine is a specialized manufacturing unit designed to produce high-quality metal columns used in pergola structures. These machines cater to the growing demand for stylish and durable pergola systems in residential and commercial landscaping projects. Designed to handle the unique requirements of the USA market, this machine ensures compliance with local specifications and standards.

Machine Specifications

• Forming Speed: 70 - 80 ft/min
• Machine Weight: 6 tons
• Machine Footprint: 33 ft x 4 ft
• Main Power Supply: 240V, 3-phase, 60 Hz
• Motor Power: 8 HP
• Drive System: Chain Drive Gearbox
• Number of Stations: 22
• Control System: Delta PLC with an intuitive user interface
• Safety Features:
  • Fully enclosed safety covers
  • Emergency stop buttons (E-Stops) strategically placed
• Material Compatibility: Steel, aluminum, and other metals commonly used in pergola construction.

Machine Description

The Pergola Column Roll Forming Machine is engineered to provide precision and efficiency for manufacturers catering to the pergola market. Its robust build and advanced features ensure long-term reliability and consistent performance.

Key features include:

• High-Speed Operation: Capable of producing up to 80 feet of formed material per minute, the machine enhances productivity.
• Compact Footprint: Measuring 33 ft in length and 4 ft in width, the machine fits well in most manufacturing facilities.
• Energy Efficiency: With a main motor of 8 HP and a 240V power supply, it balances power and energy usage effectively.
• Ease of Use: Equipped with a Delta PLC control system, operators can easily adjust settings for different profiles and materials.
• Enhanced Safety: Safety covers and multiple E-Stops ensure a safe working environment.

Profiles Related to the Machine

The machine is designed to produce high-quality metal columns used in pergola systems. These columns can vary in shape, size, and finish, depending on the end-user requirements.

Profile Specifications:

• Material Types: Steel (galvanized, stainless), aluminum
• Material Thickness (Gauge): 0.5 mm to 2.0 mm
• Column Dimensions: Customizable based on user needs, typically ranging from 2 inches to 8 inches in diameter.
• Surface Finishes: Powder-coated, anodized, or raw metal finishes.
• Applications: Pergola support structures for residential, commercial, and industrial purposes.

Setup and Installation

The machine is delivered with comprehensive setup instructions and on-site installation support. A skilled technician can assist in connecting the electrical systems, calibrating the PLC, and testing the machine to ensure it is operational.

Maintenance Requirements

Regular maintenance ensures the longevity of the machine:

1. Daily Checks:
   • Inspect rollers for debris or wear.
   • Test E-Stops and safety covers.
2. Weekly Maintenance:
   • Lubricate the chain drive and moving parts.
   • Check motor and gearbox for unusual noise or overheating.
3. Monthly Inspection:
   • Evaluate the control system for updates or recalibration.
   • Tighten bolts and fasteners across the frame.

Frequently Asked Questions (FAQs)

Q1: What materials can this machine process?
A1: The machine can process steel (galvanized or stainless) and aluminum, commonly used for pergola columns.

Q2: How long does it take to install and set up the machine?
A2: Installation and setup typically take 2-3 days with professional assistance.

Q3: Is the machine suitable for custom column designs?
A3: Yes, the machine can produce a variety of column profiles with adjustments to the rollers and PLC settings.

Q4: What safety features are included?
A4: The machine includes fully enclosed safety covers and multiple emergency stop buttons for enhanced safety.

Q5: Does the machine comply with USA electrical standards?
A5: Yes, it is designed for a 240V, 3-phase, 60Hz power supply, ensuring compatibility with USA standards.

Q6: What is the lead time for delivery in the USA?
A6: Typical lead time is 6-8 weeks, including shipping and customs clearance.

Q7: Are spare parts readily available?
A7: Yes, spare parts are readily available and can be shipped directly to the USA.

Q8: Can the machine integrate with an automated production line?
A8: Yes, the machine can be equipped with optional extras such as automated stackers and material handling systems.

This Pergola Column Roll Forming Machine is an ideal choice for manufacturers in the USA seeking efficiency, precision, and reliability in producing high-quality pergola columns.