Pergola rafter roll forming machine USA

The Pergola Rafter Roll Forming Machine is designed to produce high-quality rafter profiles used in pergola structures, offering unmatched precision and efficiency. Tailored for the construction and outdoor living industry in the USA, this machine is engineered to meet the market’s specific needs, including compliance with U.S. power standards and operational safety protocols.

This roll forming machine is perfect for manufacturers producing pergola rafters for residential, commercial, or industrial applications. Its robust design, advanced control systems, and efficient production capabilities make it an ideal choice for high-volume production lines in the USA.

Specifications

1. Forming Speed: 70-80 feet per minute
2. Machine Weight: 6 tons
3. Machine Footprint: 33 feet (length) x 4 feet (width)
4. Main Power: 240V, 3-phase, 60Hz (standard in the USA)
5. Motor: 8 HP
6. Gearbox: Chain Drive
7. Number of Stations: 22
8. Control System: Delta PLC system for precise automation
9. Safety Features:
   • Full safety covers
   • Emergency Stops (E-Stops) at strategic locations

Profiles Produced by the Machine

The Pergola Rafter Roll Forming Machine is capable of producing rafter profiles with the following specifications:

1. Materials: High-strength steel, aluminum, or galvanized steel to withstand outdoor conditions.
2. Sizes: Customizable rafter lengths up to 30 feet, depending on project requirements.
3. Material Gauge: Typically ranging from 18 to 24 gauge, offering flexibility for various structural strengths.
4. Surface Finishes: Options for painted, powder-coated, or raw metal finishes.

Key Features

• High Efficiency: With a forming speed of 70-80 feet per minute, this machine ensures rapid production.
• Compact Design: A footprint of 33ft x 4ft makes it suitable for space-constrained facilities.
• Robust Construction: A 6-ton frame ensures stability and durability during high-speed operation.
• Advanced Automation: The Delta PLC system allows precise control of the roll forming process.
• Safety First: Equipped with safety covers and E-Stops to protect operators and maintain compliance with U.S. standards.

Applications

• Residential pergolas for outdoor living spaces
• Commercial pergolas for patios, cafes, and event spaces
• Industrial rafter systems for warehouses and storage solutions

Question and Answer Section

Q1: What materials can this machine handle?
A1: The machine is designed to process high-strength steel, aluminum, and galvanized steel, typically within the 18-24 gauge range.

Q2: Is this machine compatible with U.S. power standards?
A2: Yes, the machine operates on 240V, 3-phase, 60Hz power, making it fully compatible with standard U.S. electrical systems.

Q3: How many profiles can this machine produce?
A3: The machine can be customized to produce multiple rafter profiles depending on the die sets and customer requirements.

Q4: What is the maintenance requirement for this machine?
A4: Regular maintenance includes lubrication of moving parts, checking chain tension in the gearbox, and inspecting the Delta PLC system for software updates.

Q5: What safety features are included?
A5: The machine includes full safety covers and strategically placed Emergency Stops (E-Stops) to ensure operator safety during operation.

Q6: Can the machine's specifications be adjusted for custom profiles?
A6: Yes, the machine is highly customizable. Tooling and die sets can be modified to create custom rafter profiles.

Q7: What is the machine's delivery and setup time in the USA?
A7: Delivery typically takes 6-8 weeks, and setup can be completed within 1-2 weeks depending on facility readiness.

Conclusion

The Pergola Rafter Roll Forming Machine is a powerful and efficient solution for manufacturers in the USA looking to produce high-quality rafter profiles for pergolas. Its advanced features, compliance with U.S. standards, and robust design ensure reliable performance for high-volume production. Whether you're manufacturing for residential or commercial projects, this machine is an excellent investment for your business.