Purlin metal building roll forming machine USA

The Purlin Metal Building Roll Forming Machine is a high-performance industrial solution designed to produce C, Z, and U-shaped purlins for metal building construction. Purlins are structural components used in roofing and wall framing systems, providing support and durability. This machine offers precision, speed, and flexibility, making it an essential tool for manufacturers involved in the metal building industry.

Equipped with advanced technology, this machine can efficiently produce purlins of various sizes and thicknesses. Its versatility allows manufacturers to quickly switch between profiles, enhancing productivity and minimizing downtime. The roll forming process ensures uniformity, strength, and superior finish quality for purlins used in diverse applications, such as warehouses, commercial buildings, and residential projects.

Specifications

1. Machine Components:

• Roller Material: High-grade chromium steel, heat-treated for durability.
• Frame Structure: Welded steel frame with reinforced rigidity.
• Cutting System: Hydraulic cutting system with carbide blades for precision.
• Motor: High-performance servo motors with low energy consumption.
• PLC System: Fully automated PLC control system with touchscreen HMI.

2. Technical Details:

• Profile Types: C, Z, and U profiles.
• Profile Sizes: Adjustable sizes ranging from 80mm to 300mm width.
• Material Thickness: 1.5mm to 3.5mm.
• Material Types: Galvanized steel, mild steel, and high-tensile steel.
• Production Speed: 20–40m/min (varies based on profile type and thickness).
• Power Supply: 220V/380V/440V, customizable based on region.
• Line Components: Decoiler, roll forming system, hydraulic cutter, stacker, and control cabinet.

3. Optional Add-Ons:

• Automatic stackers.
• Pre-punching and notching systems for bolt holes.
• Coil car tippers for heavy coil handling.
• Remote PLC control systems.

4. Safety Features:

• Safety guards and enclosures.
• Emergency stop buttons.
• Overload protection systems.

Advantages of the Purlin Roll Forming Machine

• High Efficiency: Capable of producing multiple profiles with quick changeover systems.
• Precision Engineering: Ensures consistent quality and accurate dimensions for all profiles.
• Durability: Constructed with robust materials for long-term use.
• Cost-Effective: Reduces labor costs and waste material.
• Customizable: Easily adjustable to accommodate specific customer requirements.

Applications

• Industrial warehouses.
• Commercial metal buildings.
• Agricultural structures.
• Residential roofing systems.

Question and Answer Section

1. What is a Purlin Roll Forming Machine used for?
The machine is used to manufacture structural purlins (C, Z, and U shapes) for supporting roofs and walls in metal building construction.

2. Can the machine handle different material types?
Yes, the machine can process galvanized steel, mild steel, and high-tensile steel, depending on the project requirements.

3. How quickly can it switch between profiles?
The quick-changeover mechanism allows profile switching within 10–15 minutes, minimizing downtime.

4. What is the typical production speed?
The machine operates at a speed of 20–40m/min, depending on the material thickness and profile type.

5. Is the machine suitable for the U.S. market?
Yes, the power supply and technical specifications can be customized to match U.S. standards (220V, 380V, or 440V).

6. What optional features are available?
Optional features include automatic stackers, pre-punching systems, remote PLC controls, and heavy-duty uncoilers.

7. How do I maintain the machine?
Regular maintenance involves cleaning the rollers, checking the hydraulic systems, lubricating moving parts, and ensuring the PLC system is updated.

8. Is training provided for operators?
Most manufacturers offer training and installation support to ensure seamless operation.