Purlin roll forming machine Ecuador

Purlin roll forming machines are essential in the construction and manufacturing industries for creating high-quality steel purlins used in structural frameworks. These machines are highly versatile, producing purlins of various shapes, including C, Z, U, and Sigma, depending on project requirements. In Ecuador, the demand for purlins in construction, particularly for warehouses, commercial buildings, and industrial projects, is steadily rising, making this machine a valuable asset for businesses.

Full Description

A purlin roll forming machine is a highly efficient, automated device designed to transform metal coils into structural purlins. These machines are equipped with advanced technology to ensure precision, speed, and durability in production.

The machine operates by feeding raw metal sheets into rollers that bend, cut, and shape the material into the desired profile. Most purlin roll forming machines in the market today are customizable, enabling businesses to adjust the size and type of purlin produced.

Specifications

• Roller Materials: High-grade steel (Cr12 or GCr15) with hard chrome plating for enhanced durability.
• Punching and Notching System: Hydraulic punching and notching systems for precise cuts and holes.
• Frame Size: Heavy-duty steel frame, typically ranging from 300mm to 450mm in size.
• Motor: Energy-efficient servo motors with power ranging between 5kW and 20kW, depending on the machine's capacity.
• PLC Control System: Advanced programmable logic controller (PLC) for automation and precision.
• Cutting System: Hydraulic cutting with carbide blades for clean, accurate cuts.
• Production Speed: Up to 30 meters per minute, depending on the profile and material thickness.
• Material Gauge: Supports thicknesses ranging from 1.5mm to 4mm.
• Material Types: Galvanized steel, cold-rolled steel, and aluminum.
• Safety Features: Protective guards, emergency stop buttons, and overload protection systems.
• Dimensions and Weight: Typically measures 8m x 1.2m x 1.5m and weighs around 6–8 tons.
• Optional Extras:
  • Automatic stackers
  • Coil handling systems
  • Hydraulic decoilers and recoilers
  • Remote PLC operation system

Applications

Purlins are widely used in:

• Roof and wall framing
• Structural supports for industrial buildings
• Warehouse construction
• Solar panel mounts
• Prefabricated buildings

Frequently Asked Questions (FAQs)

1. What types of purlins can this machine produce?
The machine can produce C, Z, U, and Sigma purlins by adjusting the roller settings. Some advanced machines can switch between profiles automatically.

2. What is the delivery timeline for a purlin roll forming machine in Ecuador?
Delivery timelines depend on the supplier and machine specifications. Typically, delivery takes 6–8 weeks after order confirmation.

3. Can the machine work with different materials?
Yes, purlin roll forming machines can process galvanized steel, cold-rolled steel, and aluminum within the specified material thickness range.

4. How much maintenance does the machine require?
Regular maintenance involves lubricating the rollers, inspecting hydraulic systems, and cleaning the PLC unit. Scheduled maintenance should be performed quarterly to ensure optimal performance.

5. Are there local suppliers or service centers in Ecuador?
While local suppliers are limited, many international manufacturers provide shipment and support to Ecuador, including training and spare parts supply.

6. What should I consider when buying a purlin roll forming machine?
Focus on specifications like production speed, material compatibility, profile versatility, and after-sales support. Ensure the machine meets Ecuador's construction standards and your specific project requirements.