Purlin roll forming machine Hungary

Purlin roll forming machines are specialized equipment designed for the production of structural purlins, which are critical components in roofing and wall support systems in construction. These machines provide precise shaping and cutting of metal sheets into purlin profiles such as C, Z, U, and Sigma shapes. Their efficiency, durability, and ability to produce consistent outputs make them a valuable asset for construction and manufacturing industries in Hungary.

Full Machine Description

A purlin roll forming machine consists of various components working in harmony to transform metal coils into desired purlin profiles. The process includes decoiling, feeding, leveling, punching, roll forming, cutting, and stacking. These machines are equipped with advanced technologies like PLC systems for automation, ensuring precise control over the production process.

Specifications of Purlin Roll Forming Machines

1. Roller Materials:
   • High-quality GCr15 steel with heat treatment for durability.
2. Frame Size:
   • Heavy-duty steel frames to ensure stability during operation.
3. Motors:
   • High-power servo motors for consistent performance.
4. Hydraulic Cutting System:
   • Ensures clean and precise cuts, supporting various material gauges.
5. PLC System:
   • Programmable logic controller (PLC) for automating and managing the production process efficiently.
6. Machine Speed:
   • Production speed ranges from 15 to 30 meters per minute depending on profile complexity.
7. Punching and Notching System:
   • Equipped with hydraulic or servo-controlled systems for precise punching and notching.
8. Profile Range:
   • C, Z, U, and Sigma profiles.
   • Profile sizes: 50mm to 300mm web height.
9. Material Compatibility:
   • Steel, galvanized steel, aluminum, and other materials with thicknesses ranging from 0.8mm to 3.0mm.
10. Safety Features:
    • Enclosures, emergency stops, and safety guards to protect operators.

Advantages of Using Purlin Roll Forming Machines in Hungary

1. Customization:
   • Machines can be tailored to produce profiles specific to Hungarian construction standards.
2. Efficiency:
   • High-speed production reduces manufacturing time and costs.
3. Precision:
   • Advanced controls ensure consistent quality and accuracy in every profile.
4. Durability:
   • Designed for heavy-duty use, ensuring long-term operation with minimal maintenance.

Optional Features

• Automatic stackers for organized output.
• Remote PLC systems for enhanced control.
• Coil car tippers for easier material handling.

Setup and Installation

The setup process involves assembling the machine components, calibrating the rollers, and configuring the PLC system for desired outputs. Professional technicians can ensure the machine is operational within a short timeframe. Detailed training is provided to operators for smooth functioning.

Maintenance Requirements

Regular maintenance includes:

• Lubricating moving parts.
• Inspecting and replacing worn-out rollers.
• Checking hydraulic systems for leaks.
• Ensuring the PLC software is up to date.

Question and Answer Section

Q1: What profiles can this machine produce? A: Purlin roll forming machines can produce C, Z, U, and Sigma profiles.

Q2: What is the production speed of the machine? A: The production speed ranges from 15 to 30 meters per minute, depending on the complexity of the profile.

Q3: What materials can be used with this machine? A: The machine is compatible with steel, galvanized steel, and aluminum, with thicknesses between 0.8mm and 3.0mm.

Q4: How does the punching system work? A: The machine uses a hydraulic or servo-controlled punching system for precise notching and punching based on the profile design.

Q5: Is it suitable for Hungarian construction standards? A: Yes, the machine can be customized to meet the specific standards and requirements of Hungary.

Q6: What is the power requirement? A: The machine requires a three-phase power supply, with specifications depending on the motor capacity.

Q7: How often does the machine require maintenance? A: Maintenance checks are recommended every 500 operating hours or monthly, whichever comes first.

Conclusion

Purlin roll forming machines are essential for the construction industry in Hungary, offering efficiency, precision, and adaptability. Their ability to produce high-quality purlins in various profiles ensures they meet the diverse demands of the market. By investing in a reliable machine, businesses can enhance their production capabilities and stay competitive in the industry.