Purlin roll forming machine Ireland

Purlin roll forming machines are essential equipment in the construction industry, particularly for fabricating structural elements like purlins that support roofs and walls. These machines are vital for industries in Ireland due to the increasing demand for prefabricated building systems, warehouses, and commercial structures.

1. Description of a Purlin Roll Forming Machine

A purlin roll forming machine is a specialized piece of equipment used to manufacture purlins, which are horizontal structural members in steel construction. Purlins are typically made from galvanized steel, stainless steel, or other durable metals and come in various shapes, including C-purlins, Z-purlins, and U-purlins.

This machine is fully automated, utilizing advanced PLC control systems to ensure precise cutting, punching, and forming operations. It’s highly efficient and cost-effective for mass production, making it a perfect solution for construction projects in Ireland.

2. Key Features of Purlin Roll Forming Machines

• Versatility: Capable of producing different profiles like C, Z, and U purlins in varying sizes.
• Automated Operation: Equipped with PLC control systems for seamless production.
• High Speed: Offers quick production rates, ranging from 15m/min to 30m/min, depending on the model.
• Customization: Adjustable for multiple sizes and thicknesses without requiring a tool change.
• Durability: Built with high-quality materials to ensure longevity and reliability.

3. Specifications of Purlin Roll Forming Machines

4. Applications of Purlin Roll Forming Machines in Ireland

• Commercial Buildings: Warehouses, factories, and office structures.
• Residential Projects: Roofing and framing components.
• Agricultural Buildings: Barns, storage sheds, and silos.
• Infrastructure Projects: Rail stations, bridges, and utility structures.

5. Optional Extras

• Automatic Stackers: For organized collection of finished products.
• Remote PLC Control: Enables operation from a distance.
• Leveling System: Ensures perfect flatness of the raw material.
• Decoilers & Recoilers: Handle material feeding efficiently.

6. Benefits for Irish Industries

• Cost Efficiency: Reduces production costs with high-speed automation.
• Energy Efficiency: Designed to meet Ireland's energy standards.
• Durability in Construction: Produces purlins that withstand Ireland’s weather conditions.
• Customizable Sizes: Adaptable to the varying needs of Irish projects.

7. Setup and Installation

The installation process typically involves:

1. Preparing the site and securing the machine on a flat surface.
2. Connecting the power supply to match Ireland's 230V/50Hz standard.
3. Configuring the PLC system with desired purlin dimensions.
4. Conducting trial runs for calibration and quality checks.

8. Maintenance Requirements

• Regular lubrication of rollers and cutting tools.
• Cleaning the machine after production to remove debris.
• Inspecting the hydraulic system for leaks or pressure issues.
• Checking the PLC system for software updates.

9. Question and Answer Section

Q1: Can the machine produce both C and Z purlins?
A: Yes, most purlin roll forming machines are designed to produce multiple profiles like C, Z, and U purlins. Switching between profiles is quick and easy.

Q2: Is the machine compatible with Ireland's power supply?
A: Yes, machines can be customized to operate on Ireland’s 230V/50Hz power standard.

Q3: What is the lead time for importing a purlin roll forming machine into Ireland?
A: Lead times vary but typically range from 6 to 8 weeks, including shipping and customs clearance.

Q4: What are the common materials used for purlin production in Ireland?
A: Galvanized steel is the most common material due to its corrosion resistance and durability, ideal for Ireland’s climate.

Q5: How much does a purlin roll forming machine cost?
A: Prices vary depending on specifications and extras but generally range from €50,000 to €120,000.

Q6: Can the machine handle different thicknesses?
A: Yes, it can handle material thicknesses from 1.5mm to 3.5mm, making it suitable for diverse applications.

Q7: Is training provided with the machine?
A: Many suppliers offer on-site training or remote assistance during installation.