Purlin roll forming machine Russia

A Purlin Roll Forming Machine is a specialized industrial equipment designed to produce high-quality metal purlins used in building construction. Purlins, typically in the shape of C, Z, or U profiles, provide structural support for roofing and walls in various construction projects. This machine automates the production process, offering precision, efficiency, and the ability to handle a variety of materials and profile sizes.

Purlin roll forming machines are equipped with advanced features such as adjustable dies, automatic cutting, and punching systems, allowing them to create purlins of different dimensions without requiring extensive manual intervention. They are widely used in industries like construction, automotive, and storage systems.

Specifications

1. Roller Materials: High-grade chromium steel (heat-treated for durability and precision).
2. Punching and Notching:
   • System: Hydraulic or servo-controlled punching for custom hole patterns.
   • Material Compatibility: Steel, galvanized steel, aluminum.
3. Motor System:
   • Main Motor Power: 15–30 kW (depending on machine size and capacity).
   • Hydraulic Station Power: 5–10 kW.
4. Frame Size:
   • Sturdy steel frame with precision-welded construction.
   • Heavy-duty design to withstand high-volume production.
5. PLC System:
   • Control Panel: Touchscreen interface for easy operation.
   • Software: Programmable logic for profile adjustment and error detection.
6. Machine Speed:
   • Production Speed: 15–20 meters per minute (varies based on material and profile).
7. Safety Features:
   • Safety guards and emergency stop buttons.
   • Automatic material feed detection and alignment systems.
8. Profile Size Range:
   • Width: 80–300 mm.
   • Height: 40–100 mm.
   • Thickness: 1.5–3.5 mm (customizable for specific projects).
9. Cutting System:
   • Hydraulic cutting with high precision and burr-free edges.
   • Servo motor-driven for synchronized operation with roll forming.
10. Material Compatibility:
    • Hot-rolled steel, cold-rolled steel, galvanized steel, and aluminum.
11. Optional Extras:
    • Uncoilers and Decoilers: 3–5 ton capacity.
    • Stackers: Automated stacking systems for finished products.
    • Remote PLC Access: For diagnostics and remote operation.
    • Leveling Systems: To ensure flatness of input material.

Common Questions and Answers

Q1: What types of purlin profiles can the machine produce?

A: The machine can produce C, Z, and U profiles, with adjustments available for different sizes and material thicknesses. Advanced models support quick changeover between profiles.

Q2: How is the material loaded into the machine?

A: The machine uses an uncoiler to hold and feed the raw material (steel or aluminum coils) into the roll forming section. Optional hydraulic or motorized uncoilers are available for easier operation.

Q3: Can the machine produce purlins with holes?

A: Yes, most purlin roll forming machines include hydraulic or servo-controlled punching systems for creating precise holes as per the project requirements.

Q4: What is the typical power requirement for this machine?

A: The machine requires a standard three-phase power supply, usually 380–440V, with specific power ratings depending on the model and production capacity.

Q5: Is the machine suitable for high-volume production?

A: Yes, it is designed for continuous, high-speed production with minimal downtime, making it ideal for industrial-scale manufacturing.

Q6: How are purlins cut to size?

A: The machine incorporates a hydraulic or servo-controlled cutting system to achieve accurate and burr-free cuts.

Q7: What is the maintenance schedule for a purlin roll forming machine?

A: Routine maintenance includes:

• Lubrication of moving parts weekly.
• Checking and tightening bolts monthly.
• Inspecting the rollers and cutting blades for wear and tear quarterly.
• Servicing the hydraulic and PLC systems annually.

Q8: Are there safety features in place?

A: Yes, the machine includes safety guards, emergency stop buttons, and alignment sensors to ensure operator safety.

Q9: Can the machine be customized?

A: Absolutely. Manufacturers can customize the machine for specific profile sizes, materials, and production requirements.

Q10: What industries commonly use this machine?

A: The purlin roll forming machine is extensively used in the construction, automotive, and storage industries, as well as in projects requiring lightweight yet durable structural components.