Purlin zee roll forming machine in Zambia

The Purlin Zee Roll Forming Machine is designed to manufacture high-quality Z-shaped purlins used extensively in the construction and steel structure industries. Known for its precision, durability, and efficiency, this machine can produce purlins in various sizes, thicknesses, and lengths. With its automated control system and robust design, it ensures consistent output and high productivity while minimizing material waste.

Purlin Zee profiles are commonly used as structural components in roofing systems, industrial buildings, warehouses, and commercial structures due to their strength and versatility. The roll forming machine simplifies the production process by forming steel coils into Z-shaped profiles through a series of rollers.

Specifications

1. Roller Material: High-grade 45# steel with hard chrome plating for durability and smooth operation.
2. Frame Construction: Heavy-duty steel frame, welded and stress-relieved for stability.
3. Profile Range: Adjustable for various widths and heights, typically:
   • Web Height: 50–300 mm
   • Flange Width: 20–80 mm
   • Thickness: 1.5–3.5 mm
4. Power System:
   • Main Motor: 11–22 kW (depending on the machine's capacity)
   • Hydraulic Station: 5.5 kW for cutting and punching operations
5. Cutting System: Hydraulic or servo-driven cutting system with hardened steel blades for precise cuts.
6. Punching System: Integrated hydraulic punching with customizable hole patterns and dimensions.
7. Forming Speed: 15–30 meters per minute (varies based on material and profile complexity).
8. Control System: PLC (Programmable Logic Controller) with a touchscreen interface for easy operation, customization, and fault diagnostics.
9. Machine Dimensions:
   • Length: 10–15 meters
   • Width: 1.5–2 meters
   • Height: 1.5–2.5 meters
10. Material Compatibility:
    • Steel Coils: Galvanized, mild steel, or high-tensile steel
    • Coil Width: Up to 500 mm
    • Coil Weight: Up to 3–5 tons
11. Optional Extras:
    • Automatic stacker
    • Uncoiler (manual or hydraulic)
    • Coil feeding and leveling system
    • Remote monitoring and control system

Features and Benefits

1. Versatile Design: Adjustable to produce different Z-purlin sizes without changing rollers.
2. High Efficiency: Fast forming speed and minimal setup time.
3. Precision Engineering: Ensures uniform profiles with tight tolerances.
4. Ease of Use: User-friendly PLC interface for seamless operation.
5. Low Maintenance: Durable construction and wear-resistant components.
6. Customizable Options: Tailored to specific industrial needs, including custom punching patterns and additional profile sizes.

Question and Answer Section

Q1: What industries benefit most from the Purlin Zee Roll Forming Machine? A1: This machine is ideal for the construction, steel structure, and roofing industries. It is widely used to produce structural components for warehouses, factories, commercial buildings, and residential projects.

Q2: Can this machine handle high-strength steel materials? A2: Yes, the machine is designed to process high-tensile steel, making it suitable for projects requiring robust and durable structural components.

Q3: Is it possible to produce multiple sizes with one machine? A3: Absolutely! The machine features adjustable rollers and die sets, allowing it to produce various Z-purlin sizes without needing separate equipment.

Q4: What are the maintenance requirements for this machine? A4: Regular lubrication of moving parts, periodic inspection of rollers and cutting blades, and software updates for the PLC system are recommended to ensure smooth operation.

Q5: How is the cutting process performed? A5: The cutting system uses a hydraulic or servo-driven mechanism for precision cutting. This ensures clean edges and accurate lengths.

Q6: Is training required to operate this machine? A6: Basic training is recommended for operators to familiarize themselves with the PLC system and safety protocols.

Q7: Can the machine integrate with existing production lines? A7: Yes, it can be customized to integrate seamlessly with other equipment, such as uncoilers, stackers, and conveyors.