Quad wall panel cold roll forming machine Florida

The Quad Wall Panel Cold Roll Forming Machine is a high-performance industrial equipment designed to produce quadruple-layer wall panels. These panels are widely used in the construction industry for commercial and residential applications due to their durability, thermal efficiency, and structural strength. The machine is engineered for precision, speed, and efficiency, ensuring high-quality output while minimizing material wastage.

Ideal for Florida's climate, the panels produced by this machine are resistant to humidity, corrosion, and high temperatures, making them suitable for diverse construction projects, from hurricane-resistant buildings to industrial warehouses.

Specifications

General Machine Features

• Roller Materials: High-grade GCr15 steel with hard chrome plating for extended durability.
• Frame Construction: Welded steel frame designed for stability and vibration resistance during operation.
• Power System:
  • Main Motor: 15-25 kW, adaptable to Florida's power supply standards (60Hz, 3-phase, 220V/440V).
  • Hydraulic Motor: 5.5 kW for cutting and punching operations.
• PLC Control System: Siemens or Mitsubishi PLC with touch-screen HMI for easy operation and parameter adjustment.
• Machine Speed: Up to 15-25 m/min (adjustable based on profile complexity and material thickness).

Profile and Material Capabilities

• Material: Galvanized steel, aluminum, or pre-painted steel.
• Thickness Range: 0.5mm to 1.5mm.
• Profile Width: Customizable, typically ranging between 500mm and 1,200mm.
• Quad Layer Design: Enables production of panels with intricate profiles and structural designs.

Cutting and Punching

• Hydraulic Cutting System: Precision cutting with minimal burrs.
• Punching System: Optional inline hydraulic punching for pre-defined holes or designs.

Optional Extras

• Automatic uncoiler and recoiler for smooth material handling.
• Stacker for finished product collection.
• Remote PLC control for monitoring and troubleshooting.
• Inline embossing system for decorative panel designs.

Safety Features

• Safety guards and enclosures around moving parts.
• Emergency stop buttons at multiple points.
• Overload protection for motors.

Question and Answer Section

Q1: What industries benefit from Quad Wall Panel Cold Roll Forming Machines in Florida?

• Answer: These machines cater to industries such as construction, commercial roofing, agricultural buildings, and storage facilities. Their ability to produce weather-resistant and thermally efficient panels makes them ideal for Florida's hurricane-prone and humid climate.

Q2: How does the machine address Florida's energy requirements?

• Answer: The machine is compatible with Florida’s standard 60Hz, 3-phase electrical systems. It also includes energy-efficient motors and systems to reduce power consumption.

Q3: Can the machine produce custom profiles?

• Answer: Yes, the machine is fully customizable for different profiles, sizes, and materials to meet specific project needs.

Q4: How easy is it to operate this machine?

• Answer: With a user-friendly PLC system and touch-screen interface, operators can adjust parameters, monitor performance, and ensure precise panel production with minimal training.

Q5: What is the average production capacity?

• Answer: The machine can produce panels at a speed of 15-25 m/min, depending on material thickness and profile complexity. It is suitable for both small-scale and high-volume production.

Q6: What kind of maintenance does this machine require?

• Answer: Regular maintenance includes lubrication of rollers and chains, inspection of hydraulic systems, and periodic calibration of cutting and punching tools to ensure consistent performance.

Q7: Are there any certifications required to operate this machine in Florida?

• Answer: The machine adheres to international safety and quality standards, including CE and ISO certifications. Operators should follow OSHA guidelines to ensure workplace safety in Florida.

Q8: What is the average price range for this machine?

• Answer: Depending on configuration and extras, the price typically ranges between $70,000 and $150,000.