The Quick Change Cassette Deck Cold Roll Forming Machine is a high-performance, versatile solution designed for efficient production of B deck (1-1/2") and Q deck (3" with 4 ribs) profiles. Tailored to meet the demanding requirements of the Florida, USA construction and decking industries, this machine offers robust construction, precision engineering, and seamless operation. Its quick-change cassette system allows for easy profile switching, reducing downtime and increasing production efficiency.

Equipped with state-of-the-art computer controls and safety systems, this roll forming machine is ideal for manufacturers seeking high output and reliable performance.

Key Features

• Quick Change Cassette System: Simplifies the process of switching between B deck and Q deck profiles, reducing changeover time.
• Heavy-Duty Design: Built to withstand rigorous operations with a total machine weight of approximately 100 tons.
• Advanced Embossing Capabilities: Includes on/off embossing rollers driven by a 25hp motor, ensuring detailed pattern creation for enhanced profile aesthetics and strength.
• High Precision: Equipped with 4-inch main shafts and 5-inch embossing shafts for superior durability and alignment.
• Safety First: Includes E-stops and a safety fence to ensure operator protection during operation.

Specifications

Capabilities

1. Profile Production: Capable of producing high-precision B and Q deck profiles for various construction needs.
2. Embossing: Customizable embossing with the ability to toggle embossing rollers on and off.
3. Material Compatibility: Handles a wide range of gauges from 16 to 22, suitable for heavy-duty applications.
4. Automation: Fully automated with advanced PLC controls for consistent and efficient operations.

Frequently Asked Questions

Q: What are the primary applications of this roll forming machine?
A: This machine is ideal for producing metal decking profiles used in construction, roofing, and flooring systems in commercial and industrial projects.

Q: How does the quick-change cassette system work?
A: The cassette system allows operators to quickly switch between profiles (B deck and Q deck) by replacing the forming cassettes, minimizing downtime.

Q: What safety measures are included?
A: The machine is equipped with E-stops, a safety fence, and PLC-controlled operations to ensure the highest safety standards.

Q: Can the embossing rollers be disabled during production?
A: Yes, the embossing rollers have an on/off function, allowing you to emboss profiles only when required.

Q: What is the maximum coil width supported?
A: The machine supports coils up to 48 inches wide, with slight variations depending on the profile.

Q: Is the machine suitable for high-volume production?
A: Absolutely. With its 65 hp main motor, 28 gearboxes, and robust design, this machine is optimized for high-volume and continuous production.

Q: How does this machine handle material gauges?
A: It is designed to work with material gauges ranging from 16 to 22, ensuring flexibility for different project needs.

Q: What type of maintenance is required?
A: Routine maintenance includes checking and lubricating the gearboxes, inspecting the hydraulic system, and ensuring proper alignment of the rollers and shafts.

Q: What is the estimated setup time?
A: Setup time can vary, but with the quick-change cassette system, profile switching is significantly faster compared to traditional methods.

Q: Can this machine integrate with other systems?
A: Yes, its PLC and computer controls (Yasakawa and Mitsubishi) allow seamless integration with other factory systems for streamlined production.