R panel metal roof roll forming machine Florida

The R Panel Metal Roof Roll Forming Machine is a specialized piece of equipment designed for manufacturing durable and versatile R panel roofing sheets. These panels are widely used in residential, commercial, and industrial roofing and wall applications, known for their strength, weather resistance, and cost-effectiveness. The machine is highly automated, offering precision engineering, consistency, and a high-speed production process, making it ideal for businesses in Florida's construction and metal fabrication industries.

This roll forming machine is engineered to meet the demands of the Florida market, including considerations for local weather conditions, building codes, and aesthetic preferences.

Specifications

• Roller Materials: High-grade chrome-plated steel for durability and corrosion resistance.
• Frame Size: Rigid steel structure designed to minimize vibrations and enhance precision.
• Forming Stations: Typically 14-20 stations, depending on the panel design and customization needs.
• Profile Width: Adjustable for standard R panel sizes, such as 36 inches after forming.
• Material Compatibility:
  • Material Types: Galvanized steel, pre-painted steel, and aluminum.
  • Thickness Range: 0.3mm to 0.8mm (26-20 gauge).
• Motor and Drive System:
  • Motor Power: 7.5kW to 15kW, depending on the production speed.
  • Drive Type: Chain drive or gearbox drive for consistent performance.
• Hydraulic Cutting System:
  • Cutting Blade Material: High-strength Cr12Mov steel with heat treatment.
  • Cutting Precision: ±1mm.
• PLC Control System:
  • Brand: Siemens, Mitsubishi, or Delta (customizable).
  • User Interface: Touchscreen with real-time monitoring.
• Production Speed: 10-20 meters per minute.
• Safety Features: Emergency stop button, safety covers, and overload protection.
• Optional Extras:
  • Automatic stackers for easy handling.
  • Coil car tippers for efficient material feeding.
  • Uncoilers (manual or hydraulic) with a capacity of up to 5 tons.
  • Leveling systems for precise material feeding.

Setup and Installation

• Space Requirement: Minimum 10m x 2m area.
• Power Supply: 380V, 3-phase, 50/60Hz (customizable for Florida’s power standards).
• Installation Time: Approximately 2-3 days with professional technicians.
• Training: On-site or remote training provided for machine operation and maintenance.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic inspection of the hydraulic system.
• Cleaning of rollers to avoid debris buildup.
• Calibration of the cutting blade for accuracy.
• Annual servicing by qualified technicians.

Applications

• Residential and commercial roofing.
• Industrial warehouse construction.
• Agricultural buildings and barns.
• Wall panels for modern architectural designs.

Question and Answer Section

Q1: What is the typical production capacity of an R Panel Roll Forming Machine?
A1: The machine can produce up to 20 meters of R panels per minute, depending on the profile complexity and material type.

Q2: Can the machine be customized for Florida’s building codes?
A2: Yes, the machine can be adjusted to produce panels that comply with Florida's strict hurricane-resistant building codes.

Q3: What is the warranty period for the machine?
A3: Most manufacturers offer a warranty period of 12 to 24 months, covering parts and service.

Q4: Is it possible to use recycled materials in the machine?
A4: Yes, as long as the recycled material meets the required thickness and quality standards, the machine can process it.

Q5: How much space is needed for installation?
A5: A space of approximately 10m x 2m is recommended for proper installation and operation.

Q6: What is the delivery time for the machine in Florida?
A6: Delivery typically takes 6-8 weeks, including manufacturing and shipping.

Q7: Are financing options available for this machine?
A7: Many suppliers offer financing plans or leasing options. Check with your preferred supplier for details.

Q8: What are the most popular R panel dimensions for the Florida market?
A8: Panels with a width of 36 inches and a height of 1.25 inches are the most common, designed to withstand Florida’s weather.