The Ribbed Metal Panel Roll Forming Machine is a state-of-the-art industrial machine designed to manufacture ribbed metal panels commonly used in roofing, siding, and structural applications. These panels are highly popular in California due to their durability, weather resistance, and versatility in residential, commercial, and industrial projects.
This machine is engineered to meet the specific demands of California’s diverse industries, offering precise and efficient production of high-quality metal panels that align with the region's stringent building codes and aesthetic standards.
Specifications
Dimensions: 40 feet long × 5 feet wide
Material Gauge: Processes 24g to 29g metal sheets
Cutting Mechanism: Pre-shear system for precise cutting
Batching System: Computer-controlled batching for accurate and customizable production
Rollers: Made of heavy-duty steel for extended durability
Motor: High-power heavy-duty motor to handle continuous operation
Drive System: Chain drive for reliable and smooth operation
Safety Features: E-stops and full safety covers for operator protection
Measurement Display: Digital readout in inches for precise monitoring
Uncoiler Compatibility: Works seamlessly with a 10,000 lb uncoiler equipped with a coil car
Profiles Produced by the Machine
This machine specializes in producing ribbed metal panel profiles, which are widely used across California for various applications. Key specifications for the profiles include:
Material Thickness: 24g to 29g
Panel Width: Customizable widths to fit specific project requirements
Ribbing Depth: Designed for optimal strength and rigidity
Material Compatibility: Works with galvanized steel, aluminum, and coated steel sheets
Features and Benefits
Durability: Heavy-duty rollers and frame ensure the machine can withstand prolonged industrial use.
Precision: Advanced computer batching and pre-shear systems enable precise and repeatable panel production.
Safety: Comprehensive safety features, including E-stops and protective covers, prioritize operator protection.
Efficiency: With 18 roller stands and a robust motor, the machine delivers high-speed production without compromising quality.
Flexibility: Compatible with a 10,000 lb uncoiler, allowing for uninterrupted production cycles.
Applications in California
Residential Roofing: Durable and weather-resistant panels suitable for California’s varied climate.
Commercial Structures: Panels used for walls, facades, and roofs in warehouses, factories, and retail buildings.
Agricultural Buildings: Ideal for barns, sheds, and storage facilities, particularly in California's vast agricultural regions.
Industrial Projects: Reliable for heavy-duty industrial roofing and siding applications.
Question and Answer Section
Q1: What materials can this machine process? A: The machine can process 24g to 29g metal sheets, including galvanized steel, aluminum, and pre-coated steel.
Q2: Is this machine suitable for large-scale production? A: Yes, the machine’s heavy-duty motor, 18 roller stands, and chain drive system are designed for continuous large-scale production.
Q3: How does the pre-shear system benefit production? A: The pre-shear system ensures precise and clean cuts, reducing material waste and improving production accuracy.
Q4: What are the safety features included with this machine? A: The machine comes with E-stops and full safety covers to ensure operator safety during operation.
Q5: Is the machine compatible with standard uncoilers? A: Yes, the machine is compatible with a 10,000 lb uncoiler equipped with a coil car, ensuring seamless integration into production lines.
Q6: Can the machine handle customized panel designs? A: Absolutely! The computer batching system allows for customization of panel dimensions to meet specific project requirements.
Setup and Installation
The Ribbed Metal Panel Roll Forming Machine requires professional installation to ensure optimal performance. Key steps include:
Site Preparation: Adequate space of at least 50 feet in length is recommended for installation and operation.
Power Requirements: Ensure appropriate power supply connections based on the machine’s specifications.
Uncoiler Setup: Integrate the machine with the 10,000 lb uncoiler for uninterrupted material feeding.
Testing and Calibration: Conduct thorough testing to calibrate the machine for precise operation.
Maintenance Requirements
Regular Cleaning: Clean rollers and chains to prevent material buildup.
Lubrication: Regularly lubricate the chain drive and moving parts to ensure smooth operation.
Inspection: Conduct periodic inspections for wear and tear on rollers, stands, and the motor.
Software Updates: Keep the computer batching system updated for optimal performance.
The Ribbed Metal Panel Roll Forming Machine is an indispensable asset for industries in California, delivering unmatched efficiency, precision, and quality in panel production.
