The Ribbed Metal Roof Panel Roll Forming Machine is designed to produce high-quality ribbed metal roof panels efficiently and with precision. Ribbed metal roof panels are widely used in the construction industry for commercial, industrial, and residential buildings due to their durability, aesthetic appeal, and cost-effectiveness.

This machine transforms coiled steel or aluminum into ribbed panels with uniform profiles, ensuring consistent quality. It is equipped with advanced technologies, including PLC control systems for automation, and is built with robust materials to withstand high-volume production demands.

Specifications

1. Roller Materials:
   • High-grade chromium steel with heat treatment for durability.
   • Polished surface to prevent scratching during forming.
2. Frame Size:
   • Heavy-duty steel frame for stability and reduced vibrations.
   • Frame thickness: 16mm to 20mm depending on model.
3. Motor and Power System:
   • Main motor: 5.5 kW to 15 kW (variable based on machine capacity).
   • Hydraulic motor: 4 kW to 7.5 kW.
   • Power supply: Customizable for 220V, 380V, or 440V, 50/60Hz.
4. Profile Details:
   • Profile height: 15mm to 30mm.
   • Panel width: 500mm to 1,200mm (adjustable according to coil width).
   • Material thickness: 0.3mm to 0.8mm (steel) or 0.4mm to 1.0mm (aluminum).
5. PLC System:
   • Mitsubishi or Siemens PLC with touchscreen interface.
   • Automated cutting and length control.
6. Machine Speed:
   • 12m/min to 25m/min (adjustable).
   • Speed varies based on panel profile and material.
7. Cutting System:
   • Hydraulic cutting with hardened steel blades.
   • Cutting tolerance: ±0.5mm.
8. Safety Features:
   • Emergency stop buttons.
   • Protective enclosures around moving parts.
   • Overload protection system.
9. Coil Handling:
   • Coil width: Up to 1,250mm.
   • Coil weight capacity: 5 tons to 8 tons.
   • Hydraulic uncoiler and recoiler available as optional extras.
10. Optional Extras:
    • Automatic stacker for finished panels.
    • Remote PLC monitoring and control.
    • Coil car tipper for efficient coil loading.
    • Pre-cut and post-cut options.

Applications

• Industrial Roofing: Factories, warehouses, and workshops.
• Commercial Buildings: Shopping malls, offices, and showrooms.
• Residential Projects: Garages, barns, and utility sheds.

Setup and Installation

The Ribbed Metal Roof Panel Roll Forming Machine is delivered with detailed installation instructions and diagrams. Our team offers onsite setup support, including:

• Foundation Recommendations: Flat and level ground for stability.
• Electrical Requirements: Installation by certified electricians to ensure compliance with local standards.
• Calibration and Testing: Initial testing to ensure accurate dimensions and proper operation.

Maintenance Requirements

1. Daily Maintenance:
   • Clean rollers and guides after each use.
   • Check for any loose bolts or screws.
2. Monthly Maintenance:
   • Lubricate moving parts and hydraulic systems.
   • Inspect and replace any worn-out components.
3. Annual Maintenance:
   • Full inspection of the electrical system.
   • Replace hydraulic fluids and inspect motor efficiency.

Question and Answer

Q1. What materials can the machine process?
The machine processes galvanized steel, pre-painted steel, and aluminum. Material thickness ranges from 0.3mm to 0.8mm for steel and 0.4mm to 1.0mm for aluminum.

Q2. Can the machine profile be customized?
Yes, we offer customization for ribbed profiles. Buyers can provide profile drawings or samples for exact replication.

Q3. What is the production capacity?
The machine operates at speeds of 12m/min to 25m/min, depending on the profile complexity and material used.

Q4. How long does installation take?
Installation typically takes 3 to 5 days, including calibration and testing.

Q5. Is remote support available?
Yes, we provide remote PLC troubleshooting and support. Onsite assistance is also available for critical issues.

Q6. What is the warranty period?
The machine comes with a 12-month warranty covering parts and labor.

Q7. Can the machine handle different power supplies in the USA?
Yes, the power system can be customized to fit the USA standard of 220V or 440V at 60Hz.