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The Ridge Cap Tile Roll Forming Machine is a specialized piece of equipment designed to produce ridge cap profiles for roofing systems. These profiles are essential for sealing the roof at the ridges and hips, offering both structural integrity and an aesthetic finish. Popular in residential, commercial, and industrial projects, this machine is a critical tool in the roofing industry in the United States.
The Ridge Cap Tile Roll Forming Machine is engineered for high-precision production of ridge cap tiles. It seamlessly transforms raw metal coils into finished profiles with minimal waste and maximum efficiency. The machine integrates advanced technology, including PLC control systems, hydraulic cutting, and precision rollers, ensuring consistent quality for each output.
| Specification | Details |
|---|---|
| Roller Material | High-grade GCr15 steel, heat-treated |
| Roller Stations | 14-20 stations (varies by profile) |
| Frame Size | 350–400 H steel frame |
| Material Thickness | 0.3–0.8 mm |
| Material Width | Customizable, typically 600–1250 mm |
| Material Types | Galvanized steel, aluminum, pre-painted steel |
| Cutting System | Hydraulic cutting with mold steel blades |
| Control System | PLC (Programmable Logic Controller) with HMI touch screen |
| Machine Speed | 10-20 meters per minute |
| Main Motor Power | 5.5–7.5 kW |
| Hydraulic Power | 3–5 kW |
| Voltage | 380V/50Hz or customized for the USA market (e.g., 240V/60Hz) |
| Safety Features | Safety guards, emergency stop system |
| Profile Designs | Tile-shaped, wavy, or angular ridge caps |
| Optional Extras | Remote PLC system, automatic stackers, uncoilers |
Q1: What is the production speed of a Ridge Cap Tile Roll Forming Machine?
A1: The production speed typically ranges from 10-20 meters per minute, depending on the complexity of the profile and material thickness.
Q2: Can the machine handle different material thicknesses?
A2: Yes, the machine is designed to process material thicknesses between 0.3–0.8 mm. It can be customized for specific requirements.
Q3: Is the machine compatible with USA electrical standards?
A3: Yes, the machine can be configured for 240V/60Hz or other USA-standard power supplies.
Q4: What materials can be used for ridge caps?
A4: Common materials include galvanized steel, pre-painted steel, and aluminum, all widely used in the USA roofing industry.
Q5: Are profile designs customizable?
A5: Absolutely! The machine can be tailored to produce various ridge cap profiles, including tile-shaped, wavy, or angular designs.
Q6: How easy is the machine to operate?
A6: The PLC control system with an HMI touch screen makes operation straightforward. Operators can quickly set parameters and monitor production.
Q7: What maintenance does the machine require?
A7: Regular maintenance includes lubrication of moving parts, inspection of rollers and blades, and cleaning to ensure optimal performance.
Q8: Is technical support available for USA customers?
A8: Yes, most manufacturers provide installation support, training, and after-sales service, including remote troubleshooting.
