The Roller Shutter Door Tube Cold Roll Forming Machine is a specialized piece of equipment designed to produce high-quality tubes for roller shutter doors. These tubes form the backbone of roller shutters, ensuring durability, strength, and smooth operation. This machine employs a continuous process that transforms raw steel coils into precisely formed tubes with consistent dimensions and a polished finish.
Key Features
High Precision Forming: Ensures uniform tube thickness and smooth edges.
Versatility: Compatible with various materials, including galvanized steel, aluminum, and stainless steel.
Automation: Equipped with PLC-controlled systems for efficient and user-friendly operation.
Durability: Heavy-duty structure for prolonged use in industrial settings.
Customization: Adjustable settings for different tube diameters and lengths.
Efficiency: High production speed with minimal wastage.
Specifications
Machine Components
Uncoiler:
Type: Manual or hydraulic
Capacity: 5-10 tons
Rollers:
Material: GCr15 steel with hard chrome plating
Number of stations: 12-20 (varies based on model)
Drive System:
Motor type: Servo motor or AC motor
Power: 7.5-15 kW (based on model)
Cutting Mechanism:
Type: Hydraulic cutting or flying saw
Cutting accuracy: ±0.5 mm
Control System:
PLC system with touchscreen interface
Brand: Siemens, Mitsubishi, or Delta
Material Compatibility:
Thickness: 0.5–1.2 mm
Width: 50–300 mm
Materials: Galvanized steel, stainless steel, or aluminum
Production Speed:
15-30 m/min
Dimensions:
Machine size: 8 m x 1.5 m x 1.5 m (varies based on customization)
Weight: 8-12 tons
Setup and Installation
Foundation: Ensure a stable, level surface for machine installation.
Power Supply: Confirm voltage compatibility (commonly 220V or 440V, 50/60 Hz).
Alignment: Proper alignment of uncoiler, rollers, and cutting mechanism.
Testing: Conduct a trial run with sample material to check for accuracy.
Maintenance Requirements
Daily: Check for debris or obstructions in the rollers and cutting blades.
Monthly: Inspect hydraulic oil levels and lubrication points.
Annually: Perform a thorough check of all components, including motors, PLC systems, and electrical connections.
Optional Features
Automatic stacking system
Remote PLC monitoring
Pre-punching system for tube customization
Decoiler with automatic feeding
Applications in Florida
Commercial Use: Ideal for rolling shutters in malls, shops, and warehouses.
Residential Use: Suitable for garage doors and security shutters.
Industrial Use: Effective for heavy-duty roller shutters in factories.
Question and Answer Section
Q1: What materials are compatible with the machine?
A1: The machine works with galvanized steel, stainless steel, and aluminum, with thicknesses ranging from 0.5 to 1.2 mm.
Q2: What is the maximum production speed?
A2: The machine can achieve a production speed of up to 30 meters per minute, depending on the material and profile specifications.
Q3: Can the machine handle different tube sizes?
A3: Yes, the machine has adjustable settings to accommodate various tube diameters and lengths.
Q4: How much power does the machine consume?
A4: The machine typically requires a power supply of 7.5-15 kW, depending on the specific model and configuration.
Q5: Is the machine suitable for small-scale businesses?
A5: Yes, the machine's efficiency and versatility make it suitable for small to medium-scale production, especially in local markets like Florida.
Q6: How long does it take to set up the machine?
A6: Installation and setup can be completed in 1-2 days with proper technical support.
Q7: Does the machine comply with US safety standards?
A7: Yes, the machine is designed to meet international safety standards, and specific compliance certifications can be provided upon request.
Q8: What support is available for buyers in Florida?
A8: Buyers in Florida can access installation support, operator training, and after-sales service for maintenance and troubleshooting.
