Roller shutter door tube cold roll forming machine Florida

The Roller Shutter Door Tube Cold Roll Forming Machine is a specialized piece of equipment designed to produce high-quality tubes for roller shutter doors. These tubes form the backbone of roller shutters, ensuring durability, strength, and smooth operation. This machine employs a continuous process that transforms raw steel coils into precisely formed tubes with consistent dimensions and a polished finish.

Key Features

• High Precision Forming: Ensures uniform tube thickness and smooth edges.
• Versatility: Compatible with various materials, including galvanized steel, aluminum, and stainless steel.
• Automation: Equipped with PLC-controlled systems for efficient and user-friendly operation.
• Durability: Heavy-duty structure for prolonged use in industrial settings.
• Customization: Adjustable settings for different tube diameters and lengths.
• Efficiency: High production speed with minimal wastage.

Specifications

Machine Components

1. Uncoiler:
   • Type: Manual or hydraulic
   • Capacity: 5-10 tons
2. Rollers:
   • Material: GCr15 steel with hard chrome plating
   • Number of stations: 12-20 (varies based on model)
3. Drive System:
   • Motor type: Servo motor or AC motor
   • Power: 7.5-15 kW (based on model)
4. Cutting Mechanism:
   • Type: Hydraulic cutting or flying saw
   • Cutting accuracy: ±0.5 mm
5. Control System:
   • PLC system with touchscreen interface
   • Brand: Siemens, Mitsubishi, or Delta
6. Material Compatibility:
   • Thickness: 0.5–1.2 mm
   • Width: 50–300 mm
   • Materials: Galvanized steel, stainless steel, or aluminum
7. Production Speed:
   • 15-30 m/min
8. Dimensions:
   • Machine size: 8 m x 1.5 m x 1.5 m (varies based on customization)
   • Weight: 8-12 tons

Setup and Installation

1. Foundation: Ensure a stable, level surface for machine installation.
2. Power Supply: Confirm voltage compatibility (commonly 220V or 440V, 50/60 Hz).
3. Alignment: Proper alignment of uncoiler, rollers, and cutting mechanism.
4. Testing: Conduct a trial run with sample material to check for accuracy.

Maintenance Requirements

• Daily: Check for debris or obstructions in the rollers and cutting blades.
• Monthly: Inspect hydraulic oil levels and lubrication points.
• Annually: Perform a thorough check of all components, including motors, PLC systems, and electrical connections.

Optional Features

• Automatic stacking system
• Remote PLC monitoring
• Pre-punching system for tube customization
• Decoiler with automatic feeding

Applications in Florida

• Commercial Use: Ideal for rolling shutters in malls, shops, and warehouses.
• Residential Use: Suitable for garage doors and security shutters.
• Industrial Use: Effective for heavy-duty roller shutters in factories.

Question and Answer Section

Q1: What materials are compatible with the machine?

A1: The machine works with galvanized steel, stainless steel, and aluminum, with thicknesses ranging from 0.5 to 1.2 mm.

Q2: What is the maximum production speed?

A2: The machine can achieve a production speed of up to 30 meters per minute, depending on the material and profile specifications.

Q3: Can the machine handle different tube sizes?

A3: Yes, the machine has adjustable settings to accommodate various tube diameters and lengths.

Q4: How much power does the machine consume?

A4: The machine typically requires a power supply of 7.5-15 kW, depending on the specific model and configuration.

Q5: Is the machine suitable for small-scale businesses?

A5: Yes, the machine's efficiency and versatility make it suitable for small to medium-scale production, especially in local markets like Florida.

Q6: How long does it take to set up the machine?

A6: Installation and setup can be completed in 1-2 days with proper technical support.

Q7: Does the machine comply with US safety standards?

A7: Yes, the machine is designed to meet international safety standards, and specific compliance certifications can be provided upon request.

Q8: What support is available for buyers in Florida?

A8: Buyers in Florida can access installation support, operator training, and after-sales service for maintenance and troubleshooting.