Roof deck profile roll forming machine USA

The Metal Roof Deck Profile Roll Forming Machine is an essential piece of equipment for manufacturing high-strength, durable roof decking panels. Widely used in commercial and industrial construction projects, this machine transforms coiled sheet metal into precise, engineered profiles that meet U.S. building standards.

In the United States, where the construction industry demands high-quality and consistent materials, investing in an advanced roof deck roll forming machine ensures efficiency, cost-effectiveness, and compliance with local specifications.

Machine Description

The Metal Roof Deck Profile Roll Forming Machine is designed for the efficient production of 18-gauge to 24-gauge steel roof deck panels. These panels provide structural support and serve as the foundation for various roofing applications in commercial, industrial, and infrastructure projects.

With an 85-foot footprint, this heavy-duty machine is engineered for high-volume production, utilizing hydraulic shear cutting for precise and burr-free panel ends. It operates with 480V - 3 Phase - 60Hz power, which aligns with the standard electrical requirements in the United States.

The machine is equipped with 28 forming stations, a 32hp motor, and an option for either a chain drive or gearbox system, offering flexibility for different production needs. Additionally, safety covers and E-stop features ensure a secure working environment.

Technical Specifications

Key Features of the Machine

1. High Production Efficiency

• Designed for continuous, high-speed roll forming with minimal downtime.
• Chain drive and gearbox options provide flexibility in production needs.

2. Precision Engineering

• Hydraulic shear cutting ensures smooth, precise cuts without material deformation.
• 28-station design provides excellent profile accuracy.

3. Robust and Heavy-Duty Build

• Weighing 20 tons, the machine is built for industrial-grade applications.
• Heavy-duty components ensure durability and longevity.

4. USA Power Compatibility

• Works with 480V - 3 Phase - 60Hz, ensuring seamless integration into U.S. industrial settings.

5. Safety Features

• Emergency stops (E-Stops) and optional safety covers make the machine compliant with OSHA safety regulations.

6. Versatile Application

• Suitable for commercial, industrial, and infrastructure projects.
• Produces roof deck panels used in high-rise buildings, warehouses, and stadiums.

Applications of Metal Roof Deck Profiles in the USA

1. Commercial Buildings – Used in office complexes, shopping malls, and hotels.
2. Industrial Facilities – Factories, warehouses, and processing plants.
3. Infrastructure Projects – Bridges, airports, and sports stadiums.
4. Multi-Level Structures – Apartment buildings, hospitals, and schools.

Frequently Asked Questions (FAQs)

Q1: What is the purpose of a roof deck roll forming machine?

A roof deck roll forming machine is designed to manufacture steel deck panels that provide structural support for commercial and industrial roofing applications. These panels serve as a base for insulation, waterproofing, and additional roofing materials.

Q2: What types of materials can this machine process?

This machine is capable of forming 18-gauge to 24-gauge galvanized steel, cold-rolled steel, and other metal alloys commonly used in construction.

Q3: Does this machine meet U.S. electrical standards?

Yes, it operates on 480V - 3 Phase - 60Hz, which is the standard industrial power requirement in the United States.

Q4: What type of cutting system does the machine use?

The machine is equipped with a hydraulic shear cutting system, ensuring clean, precise, and burr-free cuts.

Q5: What safety features are included?

The machine is equipped with E-stops (Emergency Stops) and optional safety covers to ensure compliance with OSHA workplace safety regulations.

Q6: What industries typically use roof deck roll forming machines in the USA?

Industries such as construction, real estate development, steel fabrication, and infrastructure projects rely on roof deck panels for their structural integrity and durability.

Q7: How long does it take to set up and install the machine?

The installation process typically takes one to two weeks, depending on site preparation, electrical setup, and operator training.

Q8: What is the expected lifespan of the machine?

With proper maintenance and servicing, this machine can last 15-20 years or more.

Q9: Can this machine be customized?

Yes, the machine can be customized with additional features, such as automated stackers, inline punching systems, and coil handling solutions.

Q10: What maintenance does this machine require?

Regular maintenance includes:

• Lubrication of moving parts.
• Checking and tightening bolts and fasteners.
• Inspecting the hydraulic system and cutting blades.
• Monitoring the chain drive and gearbox performance.

Conclusion

The Metal Roof Deck Profile Roll Forming Machine is a powerful and efficient solution for manufacturing high-strength, load-bearing roof deck panels in the USA. Designed for precision, durability, and safety, this machine meets the stringent requirements of the American construction industry.

With high-speed production capabilities, multiple safety features, and compliance with U.S. power standards, this roll forming machine is a reliable investment for manufacturers looking to scale up their operations in the roofing and structural steel industry.

For more information or to get a quote, contact Horizon Roll Forming Machines today!