Roof purlin steel roll forming machine USA

A Roof Purlin Steel Roll Forming Machine is designed to produce high-quality steel purlins, essential structural components used in commercial, industrial, and residential construction. These machines are engineered for efficiency, precision, and durability, catering to the specific needs of the U.S. market. The machine can form purlins of various profiles and sizes, making it versatile for different construction projects.

The U.S. construction market, driven by a demand for sustainable and cost-effective building solutions, benefits from roll forming machines that offer speed, flexibility, and precision. This machine is compliant with American safety and electrical standards, ensuring smooth operation in industrial settings.

Specifications

Profiles Produced

The Roof Purlin Steel Roll Forming Machine can create a wide range of purlin profiles, including the commonly used Z, C, and U profiles. These profiles are critical for structural applications, including roof support and wall framing.

Profile Specifications:

• Sizes: 5" to 12"
• Material Thickness: Variable to accommodate different project requirements
• Materials Used: Galvanized steel, hot-rolled steel, or other structural-grade steels

Advantages for the U.S. Market

1. Speed and Efficiency: The forming speed of 50-60 ft/min ensures rapid production to meet large-scale project demands.
2. Versatility: The variable coil width and material thickness accommodate diverse construction needs.
3. Energy Efficiency: Designed with a 32 Hp motor compatible with 480V 3-phase power, the machine optimizes energy use for industrial applications.
4. Compliance: Adheres to OSHA and American electrical standards for industrial safety and operation.
5. Durability: Built to handle the robust demands of the U.S. steel fabrication industry.

Setup and Installation

• Space Requirements: A footprint of 60 ft x 12 ft is needed, making it suitable for medium to large-scale facilities.
• Electrical Setup: Requires a 480V, 3-phase electrical connection.
• Operator Training: Includes training for using the Delta PLC control system and maintaining the machine.

Maintenance Requirements

• Regular lubrication of the rollers and hydraulic components.
• Periodic inspection of the safety guards and shear blades.
• Calibration of the Delta PLC system for precision forming.

Question and Answer Section

Q1. What materials can this machine process? A1. The machine is compatible with galvanized steel, hot-rolled steel, and structural-grade steel, with variable material thickness options.

Q2. Is the machine suitable for small-scale production? A2. While designed for high-speed production, the machine can be used for small-scale projects due to its flexibility in coil width and profile sizes.

Q3. Does it meet U.S. safety standards? A3. Yes, the machine includes fully enclosed safety covers and complies with OSHA standards.

Q4. Can it produce custom profiles? A4. Yes, the machine can be adjusted to create custom profiles within the size range of 5" to 12".

Q5. What is the typical maintenance schedule? A5. Maintenance should be performed monthly, including lubrication, roller inspection, and system calibration.

Q6. How does the hydraulic shear system work? A6. The hydraulic shear ensures precise, burr-free cuts and is ideal for continuous production.