Roofing metal panels roll forming machine USA

A Roofing Metal Panels Roll Forming Machine is designed to produce high-quality roofing panels used for commercial, residential, and industrial purposes. These machines are highly efficient and customizable, enabling the production of various profiles and sizes, including standing seam, corrugated, and trapezoidal panels. They offer precision engineering to meet the demands of the roofing industry, ensuring durability, uniformity, and structural integrity.

In the USA, where the construction industry emphasizes energy efficiency and sustainability, roofing metal panels are increasingly popular due to their durability, weather resistance, and aesthetic appeal. The machine is equipped with advanced technologies to meet the stringent quality and safety standards required in the American market.

Specifications

1. Roller Materials:
   • High-grade chromium steel with heat treatment for durability.
   • Rollers designed for smooth and precise profiling of metal sheets.
2. Machine Frame:
   • Heavy-duty steel structure with robust welding.
   • Anti-rust coating for longevity.
3. Power System:
   • Main motor power: 5.5 kW to 15 kW (varies based on model).
   • Hydraulic station power: 4 kW.
4. Control System:
   • PLC (Programmable Logic Controller) system with touch screen.
   • Automatic control for cutting, punching, and profile adjustments.
5. Profile Specifications:
   • Material thickness: 0.3 mm to 0.8 mm.
   • Material width: 914 mm to 1250 mm (customizable).
   • Materials supported: Galvanized steel, pre-painted steel, aluminum.
6. Production Speed:
   • 15–30 meters per minute.
7. Cutting System:
   • Hydraulic cutting with hardened blades.
   • Precision tolerance within ±0.5 mm.
8. Safety Features:
   • Emergency stop buttons.
   • Safety guards and enclosures.
   • Compliance with OSHA standards in the USA.
9. Extras (Optional):
   • Automatic stacker.
   • Remote PLC control system.
   • Uncoiler (manual or hydraulic).
   • Leveling system for pre-flattening coils.
10. Machine Dimensions:
    • Length: 8–12 meters.
    • Width: 1.5 meters.
    • Height: 1.2 meters.
11. Weight:
    • Approximately 5–8 tons (varies by model).

Benefits for the USA Market

• Customization: Capable of producing various roofing profiles suitable for the US construction standards.
• High Efficiency: Reduces labor costs with automated operations.
• Durability: Machines are built to last, handling large-scale production demands.
• Eco-friendly Materials: Supports sustainable roofing options preferred in the US market.

Setup and Installation

• Preparation: Positioning the machine on a level surface with appropriate power supply connections (110V/220V/380V, depending on local requirements).
• Installation Time: 2–3 days with professional guidance.
• Support: Remote and on-site technical support for calibration and training.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Cleaning of the hydraulic system to prevent clogging.
• Routine inspection of cutting blades for sharpness and precision.
• Software updates for PLC systems.

Question and Answer Section

Q1: What profiles can this machine produce?
A1: The machine can produce standing seam, corrugated, and trapezoidal roofing profiles, among others. Custom profiles can also be developed based on specific requirements.

Q2: Can it handle aluminum sheets?
A2: Yes, the machine is designed to process materials such as galvanized steel, pre-painted steel, and aluminum.

Q3: Is the machine compliant with USA safety standards?
A3: Yes, the machine includes safety guards, emergency stops, and complies with OSHA regulations.

Q4: How long does it take to switch between profiles?
A4: Profile switching typically takes 30–60 minutes, depending on the complexity and adjustments required.

Q5: What is the production speed?
A5: The machine operates at a production speed of 15–30 meters per minute, ensuring high output.

Q6: What power supply does it require?
A6: The machine can be configured for the US power supply, typically 110V, 220V, or 380V, 60Hz.

Q7: Are there any additional features available?
A7: Yes, optional features include an automatic stacker, remote PLC control, hydraulic uncoiler, and a coil leveling system.

Q8: How is technical support provided?
A8: Technical support is available remotely via video calls and email, with on-site support for complex issues.