A roofing metal roof roll forming machine is an advanced industrial equipment designed to manufacture various profiles of metal roofing panels used in residential, commercial, and industrial construction. This machine is engineered to produce high-quality, durable panels with precise dimensions and excellent structural integrity.

The machine transforms metal coils into pre-designed roofing profiles through a series of rolling stations that shape the material with consistent accuracy. It is highly customizable, allowing for the production of different profiles such as standing seam, corrugated panels, and PBR panels. Roofing roll forming machines cater to the demand for lightweight, weather-resistant, and aesthetically appealing metal roofing solutions.

Key Features

• Efficiency: Capable of producing large volumes of panels in minimal time.
• Customization: Can manufacture a variety of profiles and sizes.
• Durability: Built with high-grade materials for extended operational life.
• Ease of Use: Operated with an intuitive PLC control system for user convenience.
• Adaptability: Compatible with various materials, including galvanized steel, aluminum, and coated steel.

Specifications

General Specifications

• Material Compatibility: Galvanized steel, aluminum, pre-painted steel, stainless steel
• Material Thickness: 0.3mm to 0.8mm (varies based on design and machine setup)
• Machine Speed: Up to 30m/min (depending on the profile and operations like punching or cutting)
• Coil Width: Up to 1250mm
• Power Supply: 220V/380V/440V, 50Hz/60Hz (customizable for USA standards)
• Control System: PLC with a touchscreen HMI
• Cutting System: Hydraulic cutting with high-precision blades

Component Details

1. Rollers:
   • Material: High-grade steel (Cr12 or GCr15) with chrome plating
   • Number of Stations: Typically 12-18 (varies by profile)
2. Main Frame:
   • Material: Welded steel, heat-treated for durability
   • Thickness: 16-20mm steel plates
3. Motors:
   • Drive Motor: 5-10 kW
   • Hydraulic Motor: 3-5 kW
4. Punching System: Optional inline hydraulic punching system
5. Safety Features: Guards, emergency stop buttons, and overload protection
6. Additional Equipment:
   • Decoiler (manual or automatic)
   • Stacker or table for finished products
   • Coil car for loading

Profile Options

• Standing seam
• Corrugated roofing
• PBR panels
• Ribbed panels

Frequently Asked Questions (FAQs)

1. What materials can the machine handle?

The machine can process various metals, including galvanized steel, aluminum, and pre-painted steel, with thicknesses ranging from 0.3mm to 0.8mm.

2. What is the production capacity?

The production speed typically ranges from 15m/min to 30m/min, depending on the profile and whether additional processes like punching are included.

3. Is the machine suitable for the US power supply?

Yes, the machine is customizable to meet USA power requirements, including 220V, 380V, or 440V at 60Hz.

4. Can it produce multiple profiles?

Yes, the machine can be designed to produce multiple profiles with interchangeable rollers or a dual-profile setup.

5. What is the setup and installation process?

The setup includes placing the machine on a stable foundation, connecting the power and hydraulic systems, and configuring the PLC control system. Professional installation and training are recommended.

6. How is maintenance managed?

Regular maintenance involves:

• Cleaning and lubricating rollers and cutting blades.
• Inspecting the hydraulic system for leaks.
• Checking electrical connections and PLC settings.
• Ensuring the safety systems are functional.

7. Are there optional upgrades?

Yes, optional upgrades include:

• Automatic decoilers
• Stacker systems for finished panels
• Remote monitoring through PLC
• Inline punching systems for custom designs

8. How long is the machine's lifespan?

With proper maintenance, the machine can last 10-15 years or more.

9. What industries use roofing roll forming machines in the USA?

Industries include construction, real estate development, and industrial roofing suppliers.

10. Can the machine be shipped and installed in the USA?

Yes, most manufacturers provide shipping and installation services tailored to the USA market, ensuring compliance with local standards.