Sheet metal roll forming machine Namibia

A sheet metal roll forming machine is an advanced piece of equipment used to produce continuous profiles from sheet metal through a roll forming process. These machines are essential in industries like construction, automotive, HVAC, and manufacturing, where precision and efficiency are critical. Roll forming machines allow the production of consistent profiles such as roofing sheets, wall claddings, structural profiles, and other custom designs with minimal waste.

In Namibia, with its growing construction and infrastructure sectors, sheet metal roll forming machines are becoming increasingly popular for their ability to produce high-quality components for residential, commercial, and industrial projects.

Specifications

• Roller Materials: Hardened steel (chromium-plated for durability and precision).
• Roller Stations: 12-24 stations depending on the complexity of the profile.
• Material Compatibility: Steel, aluminum, galvanized sheets, and pre-painted coils.
• Material Thickness: 0.3mm to 1.2mm (customizable for specific applications).
• Machine Speed: Up to 15-25 meters per minute.
• Frame Structure: Heavy-duty steel construction for stability.
• Motor Power: 7.5kW to 15kW, depending on the capacity.
• PLC System: Fully automated PLC control system with touchscreen interface.
• Cutting System: Hydraulic or servo-driven cutting for precision.
• Profile Width: Adjustable width, commonly 600mm to 1250mm.
• Safety Features: Emergency stop, safety guards, and interlocking systems.
• Power Supply: 380V, 50Hz (customizable based on Namibia's grid standards).
• Additional Features:
  • Optional uncoilers and recoilers for handling coils.
  • Inline punching and embossing stations for added functionalities.
  • Automatic stacker for finished products.

Applications in Namibia

1. Construction Industry: Roofing sheets, wall claddings, and structural profiles for buildings.
2. Agricultural Sector: Metal sheets for irrigation systems and storage units.
3. Transportation: Components for trailers and automotive assemblies.
4. Industrial Projects: Equipment housings and customized metal fabrications.

Setup and Installation

1. Foundation: Requires a stable, level base to ensure accuracy during operation.
2. Power Connection: Must comply with Namibian power supply standards.
3. Machine Calibration: Profiles are configured based on the required specifications.
4. Trial Runs: Test runs to check the precision of profiles before production.

Maintenance Requirements

• Regular lubrication of moving parts.
• Inspection and cleaning of rollers for consistent quality.
• Calibration of the PLC system and hydraulic components.
• Periodic replacement of worn-out parts to ensure longevity.

Question and Answer Section

Q1: What materials can be processed with this machine?

A: The machine can process steel, aluminum, galvanized sheets, and pre-painted metal coils with thicknesses ranging from 0.3mm to 1.2mm.

Q2: How do I ensure the machine meets Namibian power standards?

A: Machines can be customized for Namibia’s 380V, 50Hz power supply, ensuring compatibility.

Q3: Can the machine produce multiple profiles?

A: Yes, the machine can be adjusted to produce various profiles with the help of interchangeable rollers and customizable designs.

Q4: What industries in Namibia benefit most from this machine?

A: Construction, agriculture, transportation, and manufacturing industries are the primary beneficiaries of sheet metal roll forming machines.

Q5: Is operator training necessary?

A: Yes, basic training is recommended to understand the PLC system, safety protocols, and maintenance procedures.

Q6: What should I look for when purchasing a roll forming machine in Namibia?

A: Consider factors like machine capacity, material compatibility, power requirements, availability of after-sales service, and local support for maintenance.