Sheet metal siding roll forming machine USA

The Sheet Metal Siding Roll Forming Machine is a specialized manufacturing system designed to produce high-quality sheet metal siding panels for residential, commercial, and industrial applications. These machines transform flat metal coils into precisely formed siding panels with consistent dimensions, tailored profiles, and enhanced durability.

This machine is ideal for fabricators and contractors in the USA who need to meet local market demands for customizable, weather-resistant, and aesthetically pleasing siding options.

Machine Specifications

• Roller Materials: High-grade chromium steel rollers with heat treatment for long life and precision forming.
• Frame Size: Sturdy welded steel frame, typically around 300mm to 450mm in height, ensuring stability during high-speed operations.
• Motor System:
  • Main motor: 7.5 kW to 15 kW (depending on the machine size and profile complexity).
  • Servo motor for precise feeding control.
• Hydraulic Cutting System:
  • Cutting power: 5.5 kW to 7.5 kW.
  • Material: High-strength steel blades for clean and burr-free cuts.
• PLC System: Fully automated system with touch-screen control for setting parameters such as length, quantity, and speed.
• Machine Speed: Up to 20m/min to 30m/min, depending on the material and profile.
• Profile Options: Customizable to various profiles, including standard horizontal siding and vertical board-and-batten styles.
• Material Thickness: Compatible with gauges from 0.3mm to 1.2mm.
• Material Compatibility: Galvanized steel, aluminum, copper, and pre-painted steel coils.
• Safety Features:
  • Emergency stop buttons.
  • Safety guards and enclosures around moving parts.
• Dimensions: Standard dimensions range from 8m to 12m in length, depending on the configuration.
• Optional Extras:
  • Automatic stackers for panel organization.
  • Uncoilers and recoilers for efficient material handling.
  • Remote PLC systems for off-site control.
  • Coil car for easy loading and unloading of heavy coils.

Applications

• Residential housing siding.
• Commercial building exteriors.
• Industrial warehouses.
• Agricultural structures like barns and sheds.

Setup and Installation

The machine is designed for straightforward setup and installation. A technician ensures proper alignment of the rollers, calibration of the cutting system, and configuration of the PLC. The process includes:

1. Setting up the base frame on a leveled foundation.
2. Connecting the power supply (USA standard: 220V/60Hz or 440V/60Hz, depending on the machine).
3. Loading the coil onto the uncoiler.
4. Running a test operation to fine-tune the output profile.

Maintenance Requirements

• Daily Maintenance: Clean the rollers and remove debris.
• Weekly Checks: Lubricate moving parts and inspect the hydraulic system.
• Monthly Inspections: Check roller alignment, electrical connections, and blade sharpness.
• Annual Servicing: Comprehensive inspection of motors, PLC systems, and hydraulic components.

Question and Answer Section

Q1: What is the primary benefit of using a roll forming machine for siding?
A1: Roll forming machines ensure consistent and precise profiles for sheet metal siding, minimizing waste and reducing production costs compared to traditional methods.

Q2: Can the machine handle different siding profiles?
A2: Yes, the machine can be customized to produce a variety of profiles, including horizontal and vertical siding patterns.

Q3: What materials are compatible with the machine?
A3: It supports galvanized steel, aluminum, copper, and pre-painted steel coils, catering to diverse market needs in the USA.

Q4: Is it possible to integrate this machine into an automated production line?
A4: Yes, optional extras like automatic stackers, remote PLC systems, and recoilers enable seamless integration into automated workflows.

Q5: What power supply is required for operation in the USA?
A5: The machine typically requires a power supply of 220V/60Hz or 440V/60Hz, depending on the configuration.

Q6: How long does it take to set up the machine?
A6: Installation and setup typically take 2 to 3 days, including testing and fine-tuning.

Q7: What is the warranty on the machine?
A7: Most manufacturers offer a warranty of 12 to 24 months, covering manufacturing defects.

Q8: How fast can the machine produce siding panels?
A8: The machine operates at speeds of up to 20m/min to 30m/min, depending on the material and profile.

Q9: Can it produce siding panels with custom colors and finishes?
A9: Yes, using pre-painted steel or aluminum coils allows for custom colors and finishes.

Q10: What is the typical price range for this machine in the USA?
A10: Prices range from $50,000 to $120,000, depending on the machine’s specifications, extras, and level of automation.