Shelf Panel Roll Forming Machine in India

Shelf Panel Roll Forming Machine: Full Description and Specifications

Machine Description

A shelf panel roll forming machine is specifically designed to produce panels and profiles used in shelving systems, particularly for industrial storage, retail displays, and warehouse solutions. These machines shape metal sheets into precisely formed panels with the durability required for supporting various weights. Typically, the machine is equipped with advanced technology to create shelf profiles that can be interlocked, providing a stable and adjustable shelving solution.

This machine can be customized to manufacture different shelf panel designs, such as slotted, perforated, or solid profiles. It is an essential piece of equipment for manufacturers looking to produce high-quality, consistent, and durable shelf panels in large volumes. Shelf panel roll forming machines are highly automated, reducing manual labor and increasing production speed and precision.

Specifications

1. Roller Materials:
   • High-grade steel, often coated for extended life and improved performance
   • Chrome-coated or heat-treated for durability and resistance to wear
2. Frame Size:
   • Heavy-duty steel frame, typically designed to reduce vibrations for better forming accuracy and machine longevity
   • Dimensions vary by machine capacity but are engineered for stability and durability
3. Motors and Power:
   • Servo motors for precise control and operation
   • Motor power usually ranging between 5-20 kW, depending on production capacity and profile requirements
4. PLC Control System:
   • Advanced PLC (Programmable Logic Controller) system with touchscreen interface
   • Allows for precise adjustments and programming for different shelf panel designs
5. Machine Speed:
   • Typically operates at speeds of 10-20 meters per minute, depending on the profile complexity and thickness
   • Speed can be adjusted for custom production requirements
6. Cutting System:
   • Hydraulic cutting mechanism for clean, accurate cuts
   • Option for flying cut-off system to increase production speed by cutting without stopping the line
7. Punching and Notching System:
   • Integrated punching system for perforations or slots, allowing for quick and flexible configurations
   • Precise notching capabilities for different shelving designs, ensuring interlocking or adjustable panel configurations
8. Safety Features:
   • Safety guards and enclosures for operator protection
   • Emergency stop buttons and alarms to immediately halt the machine in case of issues
9. Optional Extras:
   • Automatic stackers to streamline packaging
   • Remote PLC control system for managing machine operations remotely
   • Uncoiler for handling larger coils of raw material, increasing production efficiency
10. Material Compatibility:
    • Capable of working with materials like galvanized steel, stainless steel, or aluminum
    • Thickness range: typically from 0.6 mm to 1.2 mm, depending on shelf panel design
11. Dimensions and Weight:
    • Varies based on machine configuration, usually ranging from 10-15 meters in length
    • Weight often exceeds 5 tons due to the robust build required for heavy-duty production

Question and Answer Section

Q1: What materials are compatible with a shelf panel roll forming machine?
A: Shelf panel roll forming machines are compatible with materials such as galvanized steel, stainless steel, and aluminum. The machine can handle a thickness range typically between 0.6 mm to 1.2 mm, which is ideal for creating durable shelf panels.

Q2: Can the machine produce different types of shelf profiles?
A: Yes, the machine can be configured to produce a variety of shelf profiles, including slotted, perforated, and solid panels. It features adjustable settings and an integrated punching system to create these diverse profiles with high precision.

Q3: How is the machine controlled?
A: The machine is operated through an advanced PLC control system with a user-friendly touchscreen interface. This allows operators to set and adjust production parameters easily, making it flexible for different panel designs and production volumes.

Q4: Is it possible to customize the length of each shelf panel?
A: Absolutely. The machine’s cutting system, typically hydraulic, can be programmed for different lengths. It may include a flying cut-off system to cut panels to size without stopping the production line, enhancing efficiency.

Q5: What safety features are included?
A: Shelf panel roll forming machines are equipped with safety guards, enclosures, emergency stop buttons, and alarms. These features ensure the safety of operators by reducing exposure to moving parts and providing quick stops in emergencies.

Q6: What is the average production speed of a shelf panel roll forming machine?
A: The production speed usually ranges from 10 to 20 meters per minute. This can vary depending on the profile complexity, material thickness, and machine model.

Q7: Can I manage the machine remotely?
A: Yes, many models offer remote PLC control systems as an optional extra. This enables operators to monitor and adjust machine operations from a distance, improving flexibility and operational control.

Q8: How long does it take to set up the machine?
A: Setup times vary, but with trained personnel, the setup process can generally be completed within a few hours to a day, depending on specific configurations and adjustments for profile requirements.

This comprehensive overview covers the key aspects of shelf panel roll forming machines, providing valuable information on their specifications, functionality, and customization options.