Shutter doors are widely used in commercial, industrial, and residential applications across the USA. Their robust and versatile design makes them ideal for securing properties and providing protection against environmental factors. Shutter door roll forming machines are specialized equipment designed to manufacture shutter doors efficiently, consistently, and with high precision. These machines cater to the high demand in industries like retail, warehouses, and garages.

Full Description

A shutter door roll forming machine is a fully automated piece of equipment designed to produce shutter door panels from metal coils. The machine processes raw materials into a finished shutter door profile through a series of rolling and forming steps. These machines are equipped with advanced control systems to ensure accuracy, efficiency, and reduced wastage.

Key Features:

• High-Speed Operation: Capable of producing profiles at a speed of 15–30m/min depending on the model.
• Precision Engineering: Ensures uniform thickness, width, and design of the shutter door panels.
• Customizable Profiles: Can produce a variety of profiles tailored to different door types, including perforated and solid panels.
• User-Friendly Interface: Equipped with PLC control systems for easy operation and adjustment.
• Durability: Built with robust materials to withstand prolonged industrial use.

Specifications

Core Machine Specifications:

• Roller Material: High-grade GCr15 steel with heat treatment for durability and precision.
• Frame Structure: Heavy-duty steel frame with a welded construction.
• Forming Stations: 15–25 stations (varies based on the complexity of the profile).
• Material Thickness: 0.5mm–1.5mm.
• Material Type: Galvanized steel, aluminum, or stainless steel.
• Width of Coil: 200mm–600mm.
• Power Supply: 380V/50Hz/3 Phase (customizable for the USA market).
• Cutting System: Hydraulic cutting with Cr12Mov blades for precise and burr-free cuts.
• Machine Speed: 10–30m/min (adjustable depending on requirements).
• Control System: Fully automated PLC with HMI touchscreen interface.
• Motor Power: 7.5kW–15kW, depending on the machine size.
• Hydraulic Station Power: 4kW–7.5kW.
• Dimensions: Approx. 7m x 1.5m x 1.5m (customizable).
• Weight: 5–10 tons (varies by machine size).

Optional Features:

• Perforation Unit: Adds decorative or functional perforations to the panels.
• Embossing Roller: For textured shutter doors.
• Automatic Stacking System: Stacks finished profiles for easy handling.
• Remote PLC Monitoring: Allows remote operation and troubleshooting.

Setup and Installation

• Delivery and Installation: Machines can be shipped across the USA and installed by trained technicians.
• Space Requirements: A minimum of 10m x 3m space is recommended for the machine and raw material storage.
• Training: On-site training is provided to operators on machine usage, maintenance, and troubleshooting.

Maintenance Requirements

• Regular lubrication of moving parts.
• Periodic inspection of rollers and blades for wear and tear.
• Software updates for PLC systems.
• Cleaning the machine after use to prevent debris buildup.

Frequently Asked Questions

Q1: What is the production capacity of the shutter door roll forming machine?

The production capacity varies between 10–30 meters per minute, depending on the machine model and material specifications.

Q2: Can the machine produce custom profiles for shutter doors?

Yes, the machine can be configured to produce a wide range of profiles, including perforated and embossed designs.

Q3: Is the machine compatible with US power standards?

Yes, machines can be customized to operate on 220V or 480V, 60Hz power supply, which is standard in the USA.

Q4: What types of materials can be used in this machine?

The machine can process galvanized steel, aluminum, and stainless steel, with thicknesses ranging from 0.5mm to 1.5mm.

Q5: Is training included in the purchase?

Yes, training is provided during installation to ensure operators understand machine functions, maintenance, and safety protocols.

Q6: How long does it take to deliver the machine in the USA?

Delivery typically takes 4–8 weeks, depending on the machine model and customization requirements.

Q7: What is the warranty period?

The machine comes with a 12–24 month warranty, depending on the manufacturer. Extended warranties may also be available.

Q8: Can the machine handle both solid and perforated panels?

Yes, the machine is equipped to manufacture both solid and perforated panels, with optional units available for specific requirements.

Q9: What is the price range for shutter door roll forming machines in the USA?

The price ranges from $50,000 to $150,000, depending on machine specifications, optional features, and customization.

Q10: Are spare parts readily available in the USA?

Yes, most manufacturers ensure the availability of spare parts in the USA or can ship them quickly from their warehouses.

Conclusion

Shutter door roll forming machines are an essential investment for manufacturers in the USA looking to produce high-quality shutter door panels. With robust construction, customizable features, and user-friendly operation, these machines streamline the production process while maintaining superior product quality. For businesses looking to expand their operations, this equipment offers a reliable and cost-effective solution.