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A shutter roll forming machine is a specialized piece of equipment used to manufacture roller shutters commonly seen in residential, commercial, and industrial buildings. These machines streamline the production of shutters, ensuring precision and consistency while reducing production time. Shutter roll forming machines are designed to handle various shutter profiles and materials, including steel and aluminum, and they are equipped with advanced automation for efficiency.
The shutter roll forming machine is engineered to produce high-quality shutter slats or profiles from coiled metal sheets. It is widely used in the manufacturing of roller shutters for doors, windows, and other security applications. The machine integrates functions such as uncoiling, feeding, punching, roll forming, and cutting into a seamless automated process. Advanced PLC control systems ensure that the machine operates efficiently and meets specific size and profile requirements.
Key Features:
| Category | Details |
|---|---|
| Material | Galvanized steel, Aluminum, Stainless steel |
| Material Thickness | 0.5mm - 1.2mm |
| Roller Materials | GCr15 steel with hard chrome plating |
| Frame Size | 350mm H-Beam |
| Forming Steps | 14-20 steps, depending on profile complexity |
| Production Speed | 10m/min - 30m/min |
| Cutting System | Hydraulic cutting with high precision |
| Punching Options | Hydraulic or servo-controlled punching unit |
| Motor Power | 5kW - 15kW |
| Control System | PLC system with touchscreen HMI |
| Power Supply | 220V/380V, 50Hz/60Hz (customizable) |
| Dimensions | Approx. 8m x 1.5m x 1.2m |
| Weight | 5-8 tons, depending on configuration |
| Optional Extras | Automatic stackers, coil car, remote monitoring |
Shutter roll forming machines are widely used in:
1. What materials can the shutter roll forming machine process?
The machine can process galvanized steel, aluminum, and stainless steel with material thickness ranging from 0.5mm to 1.2mm.
2. Can the machine be customized for specific shutter profiles?
Yes, the machine can be customized to produce different shutter designs according to customer requirements.
3. What is the production speed of the machine?
The production speed ranges from 10m/min to 30m/min, depending on the complexity of the profile and additional operations like punching.
4. What is the power requirement for this machine in the USA?
Typically, the machine is compatible with a 220V or 380V power supply at 60Hz. It can be customized based on the local power grid.
5. How much space is required to install the machine?
The machine generally requires a space of approximately 10m x 2m to accommodate the equipment and allow room for operation.
6. Is operator training included with the machine purchase?
Yes, training on machine operation, safety, and maintenance is typically provided during installation.
7. What industries use shutter roll forming machines?
Industries including construction, retail, logistics, and manufacturing use these machines for roller shutter production.
8. What is the price range of shutter roll forming machines?
The price varies based on specifications and optional extras, generally ranging from $25,000 to $100,000.
9. How long does it take to set up and start production?
It typically takes 2-3 days for installation, calibration, and training to start production.
10. What support is available after purchase?
Most manufacturers offer technical support, spare parts, and maintenance services. Ensure your supplier has a local or accessible service center.
