Side Fascia roll form machine roll forming machine USA

The Side Fascia Roll Forming Machine is an advanced manufacturing solution designed for producing high-quality side fascia profiles. Tailored to meet the specific requirements of the U.S. market, this machine is known for its reliability, precision, and versatility in delivering consistent results. Its robust design and advanced features make it ideal for industrial, residential, and commercial projects.

Specifications

Below are the detailed specifications for the Side Fascia Roll Forming Machine:

• Machine Dimensions: 30 ft (L) x 5 ft (W) x 4 ft (H)
• Drive Type: Gearbox Drive / Chain Drive
• Cutting Mechanism: Flying Hydraulic Shear
• Power Requirements: 240V, 3 Phase, 60 Hz
• Control System: Computerized controls with a readout in inches
• Material Feeding: Manual Uncoiler
• Production Speed: 85 feet per minute or higher
• Profile Material:
  • Aluminum
  • Steel
  • Galvanized Steel
  • Coated Metals
• Profile Gauge Range: 0.018" - 0.032"

Machine Description

The Side Fascia Roll Forming Machine is engineered for precision manufacturing of side fascia profiles used in roofing and cladding systems. The machine is designed with a compact footprint, allowing for efficient use of floor space in workshops and production facilities.

Key Features

1. Gearbox/Chain Drive System:
   • Offers flexibility in operations, ensuring durability and reduced maintenance.
   • Provides smooth and efficient material feeding during the roll forming process.
2. Flying Hydraulic Shear:
   • Enables precise and continuous cutting of profiles without halting production.
   • Ensures clean and accurate cuts, minimizing material waste.
3. Advanced Computer Controls:
   • Includes a user-friendly interface with inch-based readouts, catering to U.S. industry standards.
   • Allows for easy adjustments to profile dimensions and lengths, enhancing customization.
4. High-Speed Operation:
   • Capable of producing profiles at speeds exceeding 85 feet per minute.
   • Increases productivity and reduces lead times.
5. Manual Uncoiler:
   • Simplifies the loading process for material coils.
   • Supports various coil sizes, making it versatile for different project requirements.

Profiles Related to the Machine

The Side Fascia Roll Forming Machine is optimized for creating profiles that are widely used in fascia and soffit systems. These profiles are critical for:

• Protecting roof edges from weather elements.
• Enhancing the aesthetic appeal of buildings.
• Supporting gutter systems.

Profile Specifications

• Material Options: Aluminum, steel, galvanized steel, and pre-coated metals.
• Dimensions: Adjustable based on customer requirements.
• Thickness Range: 0.018" - 0.032".
• Applications: Residential, commercial, and industrial projects.

Setup and Installation

1. Preparation:
   • Ensure a flat and stable foundation for the machine.
   • Connect to a 240V, 3-phase, 60 Hz power supply.
2. Assembly:
   • Install the manual uncoiler and ensure proper alignment.
   • Calibrate the machine controls to desired settings.
3. Testing:
   • Run initial test coils to verify profile accuracy and machine performance.
   • Adjust settings as needed to meet project specifications.

Maintenance Requirements

• Daily: Inspect moving parts for wear and clean debris from rollers.
• Weekly: Check hydraulic fluid levels and lubricate gears and chains.
• Monthly: Calibrate the control system and inspect the electrical connections.
• Annually: Perform a comprehensive inspection of all components and replace worn parts.

Question and Answer Section

Q1: What materials can the Side Fascia Roll Forming Machine handle?

A1: The machine is compatible with aluminum, steel, galvanized steel, and coated metals, with a gauge range of 0.018" to 0.032".

Q2: What is the maximum speed of the machine?

A2: The machine operates at speeds of 85 feet per minute or higher, depending on the material and profile specifications.

Q3: Can the machine produce customized profiles?

A3: Yes, the advanced computerized controls allow for adjustments to produce customized profiles as per project requirements.

Q4: What type of power supply is required for this machine?

A4: The machine requires a 240V, 3-phase, 60 Hz power supply, standard for industrial equipment in the U.S.

Q5: Is training provided for machine operation?

A5: Most manufacturers and suppliers offer training sessions or detailed manuals for operating the machine effectively.

Q6: Can additional components like stackers or recoilers be added to this machine?

A6: Yes, optional extras like automatic stackers, remote PLC systems, and recoilers can be integrated to enhance functionality.

Conclusion

The Side Fascia Roll Forming Machine is a versatile and efficient solution for U.S.-based manufacturers aiming to produce high-quality side fascia profiles. With its robust construction, advanced features, and high-speed operation, this machine is a valuable asset for roofing and cladding projects across residential, commercial, and industrial sectors.