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Square metal channel roll forming machines are essential in the metal fabrication industry, particularly for creating square metal channels used in various applications, such as framing systems, structural supports, and industrial shelving. This blog will cover the machine’s detailed description, specifications, and answer some frequently asked questions.
A square metal channel roll forming machine is a specialized industrial machine designed to produce square-shaped metal channels from a coil of metal. The machine uses a series of rollers that gradually shape the metal into the desired channel profile.
These machines are highly automated, allowing for precision and high-speed production. Equipped with advanced technology, they provide accurate shaping, cutting, and punching (if required) of the channels, ensuring consistency and minimal material wastage.
| Specification | Details |
|---|---|
| Material Thickness | 0.6mm - 3mm (customizable based on client requirements) |
| Material Width | Varies according to the desired channel dimensions |
| Roller Material | High-grade steel (e.g., GCr15), hardened and polished |
| Number of Rollers | 16-24 stations (varies depending on the profile complexity) |
| Roller Shaft Diameter | 60mm - 90mm |
| Cutting Type | Hydraulic cutting system with servo motor for precision |
| Power Requirements | 380V/50Hz (adjustable for USA standards) |
| Machine Speed | 20-60 meters per minute |
| Control System | PLC system with touchscreen interface |
| Frame Material | Heavy-duty steel frame for enhanced stability |
| Profile Shapes | Customizable for square channels with exact dimensions |
| Optional Extras | Punching system, stacking system, uncoiler, and recoiler |
Square metal channels are commonly used in construction, automotive, industrial shelving, solar mounting systems, and framing systems for windows and doors.
The machine can handle materials like galvanized steel, stainless steel, cold-rolled steel, and aluminum. It supports various gauges based on the required application.
The machine can be customized to produce channels of specific widths, heights, and thicknesses. Optional features like punching, embossing, or additional stacking systems can also be integrated.
Yes, the machine is designed to accommodate USA power standards (typically 220V or 480V, 60Hz) upon request.
Regular maintenance includes lubrication of moving parts, inspection of rollers for wear and tear, and ensuring the hydraulic system is functioning correctly. Routine maintenance schedules are recommended to extend the machine's life.
Yes, the machine is capable of producing high volumes efficiently, making it ideal for large-scale production facilities.
The cost ranges from $50,000 to $150,000, depending on the specifications, optional features, and brand. Delivery and customization may influence the final price.
The square metal channel roll forming machine is a robust, efficient, and customizable solution for manufacturing square metal channels in high volumes. With its advanced features, precision engineering, and adaptability to USA standards, this machine is a valuable asset for businesses in the metal fabrication industry.
If you’re considering purchasing a square metal channel roll forming machine, feel free to reach out with your specific requirements to ensure the machine meets your production needs.
