Square tube roll forming machine in the USA

Square tube roll forming machines are specialized industrial equipment designed to create high-quality square and rectangular metal tubes from coiled steel or other metals. These machines are widely used in the construction, automotive, furniture, and manufacturing industries for their precision and efficiency. In the USA, these machines are especially valuable due to the growing demand for customized and durable metal tubing.

Machine Description

A square tube roll forming machine operates by passing a flat metal coil through a series of rollers, gradually bending the material into a square or rectangular cross-section. The process ensures uniformity, high strength, and smooth finishes, making it ideal for structural and aesthetic applications.

Features:

• High precision: Ensures accurate dimensions and consistent quality.
• Customizable profiles: Can produce various sizes of square and rectangular tubes.
• Durable build: Designed for long-term heavy-duty use.
• Automated operation: Reduces labor costs and increases production speed.
• Energy efficiency: Meets modern energy consumption standards.

Specifications

Applications

1. Construction Industry:
   • Used for structural frameworks, fencing, and scaffolding.
2. Automotive Industry:
   • Integral in manufacturing vehicle frames and components.
3. Furniture Manufacturing:
   • Produces durable tubing for tables, chairs, and shelves.
4. Agriculture:
   • Applied in building greenhouses, barns, and machinery frames.

Setup and Installation

1. Site Preparation:
   • Ensure a stable, vibration-free foundation and adequate space for the machine and coil handling equipment.
2. Power and Utilities:
   • Connect the machine to the appropriate voltage as per USA standards (e.g., 480V for industrial setups).
3. Machine Alignment:
   • Calibrate rollers to ensure uniform tube formation.
4. Trial Runs:
   • Conduct test runs with different material grades to verify precision.

Maintenance Requirements

• Daily Checks:
  • Inspect rollers for wear and alignment.
  • Lubricate moving parts as needed.
• Weekly Maintenance:
  • Check the hydraulic system for leaks.
  • Verify the condition of cutting blades.
• Monthly Maintenance:
  • Test PLC system and sensors.
  • Inspect and tighten all bolts and connections.

Question and Answer Section

Q1: Can this machine produce customized tube sizes?
A: Yes, the machine can be adjusted to produce square and rectangular tubes of various dimensions as per the client's requirements.

Q2: What is the average production capacity?
A: The machine can produce tubes at a speed of 10m/min to 50m/min, depending on material thickness and configuration.

Q3: What is the power supply requirement for the USA market?
A: The machine is compatible with 220V, 380V, or 480V, 3-phase, 50/60Hz power supply, commonly used in the USA.

Q4: Is the machine compatible with galvanized steel?
A: Yes, it can process galvanized steel, stainless steel, carbon steel, and aluminum.

Q5: How long does it take to install and set up the machine?
A: Installation typically takes 3-5 days, including trial runs and operator training.

Q6: Are spare parts readily available?
A: Spare parts like rollers, cutting blades, and hydraulic components are available through manufacturers or authorized dealers in the USA.

Q7: Does the machine comply with USA safety standards?
A: Yes, the machine is designed to meet OSHA and other safety standards applicable in the USA.