Standard wall panel roll forming machine in the USA

A Standard Wall Panel Roll Forming Machine is a highly specialized piece of equipment designed to produce precision wall panels commonly used in commercial, residential, and industrial construction projects. This machine forms metal sheets into specific wall panel profiles with speed and efficiency while maintaining consistency and quality.

Machine Description

The Standard Wall Panel Roll Forming Machine transforms flat steel or aluminum coils into wall panels with defined profiles through a series of rollers and dies. It is equipped with advanced control systems to ensure accurate profiling and minimal material wastage.

This machine is ideal for fabricating panels for building exteriors, interiors, and partitions. It supports various materials such as galvanized steel, aluminum, or pre-painted steel with different thicknesses.

Specifications

1. Materials:
   • Steel, aluminum, or pre-painted steel.
   • Material thickness: 0.4 mm to 0.8 mm (customizable for specific requirements).
   • Coil width: 1000 mm to 1250 mm.
2. Machine Speed:
   • Standard: 15–30 meters per minute.
   • High-speed versions available.
3. Roller Material:
   • High-grade steel (45# steel) with hard chrome plating for durability and corrosion resistance.
4. Hydraulic Cutting System:
   • Hydraulic post-cutting system for precision cuts.
   • Cutting tolerance: ±1 mm.
   • Material: Cr12 mold steel with heat treatment for longevity.
5. Drive System:
   • Gearbox drive system.
   • Motor power: 7.5 kW to 11 kW (depending on configuration).
6. Control System:
   • PLC control system with a user-friendly interface.
   • Supports manual and automatic modes.
   • Brand options: Siemens, Mitsubishi, or Delta.
7. Frame Structure:
   • Heavy-duty steel frame.
   • Structure thickness: 16 mm.
8. Punching and Notching (optional):
   • Hydraulic punching for fast, precise holes.
9. Dimensions and Weight:
   • Length: 8 meters.
   • Width: 1.5 meters.
   • Height: 1.2 meters.
   • Approximate weight: 8–10 tons.
10. Additional Features:
    • Safety guards and enclosures.
    • Auto stacker and uncoiler options for efficient coil handling.

Common Applications

1. Commercial building facades.
2. Residential interior and exterior walls.
3. Industrial partitions and cladding.
4. Prefabricated structures and modular homes.

Extras and Upgrades

• Remote PLC Systems: For monitoring and control from a distance.
• Automatic Stacker: Speeds up production and reduces labor.
• Leveling System: Ensures flat, even panels before forming.
• Uncoilers and Recoilers: For smooth feeding and collection of coils.

Setup and Installation

The setup process involves:

1. Assembling the machine on a level surface.
2. Connecting the hydraulic and electrical systems.
3. Aligning rollers and calibrating for the desired profile.
4. Performing test runs with trial materials.

Professional technicians are recommended for the installation and initial operation to ensure optimal performance.

Maintenance

1. Daily Checks:
   • Inspect for roller alignment and surface damage.
   • Check lubrication levels.
2. Monthly Maintenance:
   • Tighten bolts and screws.
   • Inspect motor and hydraulic systems.
3. Yearly Overhaul:
   • Replace worn-out rollers or bearings.
   • Perform a detailed inspection of all components.

Question and Answer Section

Q: What material can be used with a Standard Wall Panel Roll Forming Machine?
A: It supports materials like galvanized steel, aluminum, and pre-painted steel within the thickness range of 0.4 mm to 0.8 mm.

Q: What profiles can this machine produce?
A: It can produce standard profiles for wall panels and can be customized for specific designs.

Q: What is the typical production speed?
A: The machine operates at a standard speed of 15–30 meters per minute, with higher-speed models available.

Q: Can I customize the machine for a unique panel design?
A: Yes, the machine can be customized with unique dies and roller setups to create specific profiles.

Q: Is it possible to integrate punching and notching features?
A: Yes, optional hydraulic punching and notching features can be integrated for added functionality.

Q: What are the power requirements for the machine in the USA?
A: Typically, it requires a 220V or 440V 60Hz power supply. Ensure compatibility with local electrical standards.

Q: How much does a Standard Wall Panel Roll Forming Machine cost?
A: Pricing starts from approximately $40,000, depending on specifications, speed, and additional features.

Q: How long does it take to deliver and install the machine?
A: Delivery typically takes 6–10 weeks, with installation taking 3–5 days depending on complexity.

Q: What kind of warranty is available?
A: Most machines come with a 1-year warranty covering parts and labor, with extended warranties available.

Q: Are spare parts readily available in the USA?
A: Yes, spare parts and technical support are often available through distributors or the manufacturer.