Steel beam pergola roll forming machine USA

The Steel Beam Pergola Roll Forming Machine is a specialized piece of equipment designed to produce high-quality steel beam profiles used in pergolas. With precision engineering and advanced technology, this machine caters to the growing demand for customizable and durable pergola structures in the U.S. market. Its robust design ensures consistent production while maintaining the flexibility to produce various profiles suitable for residential, commercial, and industrial applications.

This machine is ideal for manufacturers looking to streamline production, reduce material waste, and produce consistent, high-strength profiles. Its user-friendly control system and advanced safety features make it a reliable choice for the U.S. market, where adherence to quality and safety standards is paramount.

Machine Specifications

Profile Specifications

The Steel Beam Pergola Roll Forming Machine is designed to produce steel beam profiles commonly used in pergola construction. These profiles are engineered for structural integrity, aesthetic appeal, and ease of assembly.

• Material Options: Galvanized steel, pre-painted steel, or stainless steel.
• Material Thickness: 0.6 mm to 1.5 mm.
• Profile Dimensions: Customizable according to client needs, with options for flanges, web sizes, and additional slots or holes.
• Applications:
  • Pergola structures for outdoor spaces.
  • Commercial and residential shade systems.
  • Industrial roofing and framework.

Key Features

1. High Efficiency: The machine operates at a forming speed of 70–80 ft/min, ensuring quick production cycles.
2. Compact Design: A footprint of 33 ft x 4 ft makes it suitable for various manufacturing setups.
3. Powerful Motor and Drive System: Equipped with an 8 HP motor and chain-driven gearbox for reliable performance.
4. Advanced Control System: Delta PLC ensures precise operation and easy programming.
5. Enhanced Safety: Includes safety covers and emergency stops for operator protection.

Benefits for the U.S. Market

• Energy Efficiency: Operates at 240V, 3-phase, 60 Hz, suitable for U.S. electrical standards.
• Customizable Profiles: Meets the diverse architectural styles and preferences across the U.S.
• Durable and Reliable: Built to withstand heavy-duty operations for extended periods.
• Compliance: Adheres to U.S. safety and manufacturing standards.

Setup and Maintenance

Setup:

• Delivered pre-assembled with minimal installation time.
• Requires a stable power supply of 240V, 3-phase, 60 Hz.
• Simple calibration process through the Delta PLC system.

Maintenance:

• Regular lubrication of forming stations and chain drive.
• Periodic inspection of safety covers and emergency stops.
• Software updates for the Delta control system.

Frequently Asked Questions (FAQs)

Q1: What is the production capacity of this machine?
A: The machine can form steel beam profiles at a speed of 70–80 ft/min, translating to high daily output depending on operating hours.

Q2: Can this machine produce custom profile sizes?
A: Yes, the machine can be customized to produce a variety of profile dimensions based on client requirements.

Q3: What materials can be used with this machine?
A: The machine is compatible with galvanized steel, pre-painted steel, and stainless steel, ranging from 0.6 mm to 1.5 mm in thickness.

Q4: Is this machine compliant with U.S. safety standards?
A: Absolutely. The machine includes safety covers and emergency stops, ensuring compliance with OSHA safety regulations.

Q5: How much space is needed to operate this machine?
A: The machine has a footprint of 33 ft x 4 ft, requiring a clear area for installation and operation.

Q6: What kind of power supply is needed?
A: The machine operates on 240V, 3-phase, 60 Hz, which is standard in the U.S.

Q7: How often does the machine require maintenance?
A: Regular maintenance, such as lubrication and inspections, is recommended every 6–12 months depending on usage.

Conclusion

The Steel Beam Pergola Roll Forming Machine is an excellent choice for manufacturers in the U.S. looking to produce high-quality pergola components efficiently. Its advanced features, robust design, and adherence to local standards make it a valuable asset for any production line.