Steel building purlin roll forming machine USA

Steel purlins are essential components in steel building construction, providing the structural framework for roofs and walls. The Steel Building Purlin Roll Forming Machine is designed to manufacture purlins with precision, efficiency, and versatility. This blog will cover the machine's description, specifications, and profiles, tailored to the needs of the USA market.

Machine Description

The Steel Building Purlin Roll Forming Machine is engineered to produce high-quality purlins used in steel building construction, primarily in commercial, residential, and industrial sectors. Its robust design ensures durability and consistent performance, even under demanding conditions.

This machine can produce purlins in various profiles, catering to the specific requirements of the USA construction industry. Its advanced control system, hydraulic cutting mechanism, and safety features make it an excellent choice for manufacturers aiming to deliver superior purlin products.

Machine Specifications

• Profile Sizes: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 Hp, 480V, 3-phase
• Stations: 21 forming stations
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Included for operator protection

Profiles and Their Specifications

This machine supports a wide range of profiles, commonly used in steel building frameworks in the USA. The profiles are versatile, ensuring adaptability to different construction projects.

1. Profile Sizes: 5" to 12"
2. Material Compatibility: Steel and other metals with variable thicknesses, allowing flexibility in production.
3. Coil Width: Adjustable to meet specific project needs.

These profiles are widely utilized for their structural strength and reliability in roof and wall systems.

Benefits of This Machine in the USA

1. Compliance with Industry Standards: The machine is designed to meet stringent US building codes and standards, ensuring reliability and quality.
2. Energy Efficiency: With its 32 Hp motor and advanced Delta PLC system, the machine ensures optimal power usage.
3. High Productivity: A forming speed of 50-60 ft/min ensures high production rates, meeting the demands of the USA's growing construction sector.
4. Flexibility: Variable coil width and material thickness allow manufacturers to cater to a diverse client base.
5. Safety: Comprehensive safety covers protect operators and minimize workplace hazards.

Setup and Installation

The Steel Building Purlin Roll Forming Machine is easy to set up and install. Manufacturers can benefit from professional installation services, ensuring the machine operates at peak efficiency. A spacious facility is recommended to accommodate the machine's 60 ft x 12 ft footprint and facilitate material handling.

Maintenance

Routine maintenance is critical to ensure the machine's longevity and optimal performance:

• Regularly inspect and lubricate the forming stations.
• Ensure hydraulic systems and shears are free of obstructions and debris.
• Update the Delta PLC system firmware for improved functionality.

Question and Answer Section

Q1: What materials can this machine process?
A: The machine can process steel and other metals with variable thicknesses, commonly used in construction.

Q2: Can the machine handle different profile sizes?
A: Yes, it is designed to produce profiles ranging from 5" to 12" with variable coil widths.

Q3: Is the machine energy-efficient?
A: Yes, the 32 Hp motor and advanced Delta PLC control system ensure energy efficiency while maintaining high performance.

Q4: How long does it take to set up the machine?
A: Installation typically takes 1-2 days, depending on facility readiness and operator expertise.

Q5: What are the safety features?
A: The machine includes safety covers to protect operators and reduce the risk of workplace injuries.