Steel pergola framing support post roll forming machine USA

The Steel Pergola Framing Support Post Roll Forming Machine is a robust, high-speed manufacturing system designed to produce precision steel profiles for pergola support posts. Tailored for the USA market, this machine offers seamless integration into the local power supply and production requirements, making it an ideal choice for manufacturers seeking efficiency, reliability, and high-quality outputs. This machine is especially suited for fabricators serving the residential and commercial outdoor construction markets.

Specifications

• Forming Speed: 70 - 80 feet per minute
• Machine Weight: 6 tons
• Machine Footprint: 33 ft x 4 ft
• Main Power: 240V, 3-phase, 60Hz
• Motor: 8 HP
• Gearbox: Chain Drive
• Number of Stations: 22
• Control System: Delta PLC with user-friendly interface
• Safety Features: Safety covers, Emergency Stop (E-Stops)
• Materials Processed: Steel coils, typically galvanized or coated, with a thickness range suitable for pergola posts.

Profiles Produced

This roll forming machine is engineered to produce steel pergola framing support posts with precise specifications. These profiles are:

• Material: High-strength steel, typically galvanized or powder-coated for weather resistance.
• Sizes: Customizable width and height options for various support post designs.
• Material Gauge: 18 - 12 gauge depending on the structural requirements.
• Applications: Used in pergolas, gazebos, and other outdoor structures for enhanced durability and aesthetic appeal.

Key Features

1. High Production Speed: Capable of forming 70-80 feet of steel profiles per minute, ensuring rapid turnaround for large-scale projects.
2. Compact Design: A 33 ft x 4 ft footprint optimizes factory floor space while maintaining full operational capability.
3. Energy Efficient: Equipped with an 8 HP motor and chain drive gearbox, balancing power and efficiency.
4. Advanced Control System: The Delta PLC system provides precision control and automation, minimizing manual intervention and errors.
5. Safety Measures: The machine is equipped with safety covers and emergency stop buttons, ensuring operator safety during operation.
6. Ease of Operation: The user-friendly interface allows for quick setup and adjustments, reducing downtime.

Setup and Installation

• Delivery: Shipped to the USA with all necessary components and manuals for assembly.
• Installation: Onsite setup assistance and operator training available upon request.
• Power Supply Compatibility: Configured for 240V, 3-phase, 60Hz to align with standard U.S. power requirements.

Maintenance

• Regular lubrication of the chain drive and stations.
• Inspection and cleaning of rollers to maintain profile quality.
• Periodic checks on the Delta control system to ensure optimal performance.
• Replacement of worn-out components such as cutting blades or rollers when necessary.

Frequently Asked Questions (FAQs)

Q1. Can the machine handle different steel gauges?
A: Yes, the machine can process steel with thicknesses ranging from 18 to 12 gauge, providing flexibility for different structural requirements.

Q2. Is the machine compatible with U.S. power standards?
A: Absolutely. The machine is designed for 240V, 3-phase, 60Hz power, which is standard in the USA.

Q3. How long does installation take?
A: Installation typically takes 3-5 days, depending on the complexity of the setup and the availability of factory utilities.

Q4. What materials can be used for profiles?
A: The machine is compatible with galvanized steel, powder-coated steel, and other high-strength materials suitable for outdoor construction.

Q5. Are there any optional upgrades available?
A: Yes, optional extras include a remote PLC system for offsite monitoring, automatic stackers, and coil car tippers for enhanced efficiency.

Q6. What is the warranty period?
A: The machine comes with a standard 1-year warranty, covering manufacturing defects and parts replacement.

Q7. Can the machine produce custom profile designs?
A: Yes, the machine can be configured to produce custom profiles based on the customer’s specifications.

This Steel Pergola Framing Support Post Roll Forming Machine is a highly efficient and reliable option for businesses in the USA, offering top-notch performance and flexibility. It is a perfect investment for manufacturers aiming to scale their production of high-quality outdoor framing solutions.