Steel pergola post roll forming machine USA

The Steel Pergola Post Roll Forming Machine is designed for fabricating high-precision steel profiles tailored for pergola posts commonly used in residential, commercial, and industrial outdoor spaces. Engineered for the USA market, this machine complies with local standards and delivers efficiency, reliability, and durability.

This machine transforms steel coils into well-defined profiles, ensuring uniformity and consistency. With a robust design, advanced control systems, and a high forming speed, it supports businesses looking to produce steel pergola posts at scale while maintaining quality and cost-efficiency.

Specifications

• Forming Speed: 70-80 feet per minute
• Machine Weight: 6 tons
• Machine Footprint: 33 ft x 4 ft
• Main Power: 240V, 3-phase, 60Hz (USA Standard)
• Motor Power: 8 HP
• Gearbox: Chain Drive
• Number of Stations: 22
• Control System: Delta PLC
• Safety Features: Safety covers, emergency stop (E-Stops)
• Material Compatibility: Galvanized steel, aluminum, stainless steel

Key Features

1. High Forming Speed:
   The machine operates at speeds between 70-80 feet per minute, ensuring quick and efficient production.
2. Precision Engineering:
   Equipped with 22 forming stations, it produces consistent and precise profiles, meeting exacting tolerances.
3. User-Friendly Operation:
   The Delta PLC control system provides intuitive operation, enabling operators to monitor and adjust production parameters with ease.
4. Robust Construction:
   The 6-ton weight and sturdy chain-driven gearbox enhance durability and stability during production.
5. Safety-Centric Design:
   Incorporates safety covers and emergency stops (E-Stops) to ensure operator safety during operations.

Profile Description

Steel pergola posts fabricated by this machine are widely used in outdoor structures like pergolas, carports, and gazebos. The profiles are designed to be durable, weather-resistant, and aesthetically appealing, making them ideal for modern architectural designs.

• Material Options: Galvanized steel, aluminum, or stainless steel.
• Sizes: Customizable to meet project-specific requirements.
• Thickness (Material Gauge): Typically ranges from 18 to 12 gauge (depending on customer requirements).

Benefits for the USA Market

• Compliance with USA Electrical Standards: Operates at 240V, 3-phase, 60Hz, making it compatible with local power systems.
• Efficient Production: The high forming speed ensures fast turnaround times for meeting large orders.
• Customizable Profiles: Suitable for a variety of architectural and outdoor construction needs prevalent in the USA.
• Durable and Weather-Resistant Output: Perfect for the American climate, ensuring long-lasting outdoor structures.

Setup and Installation

The machine comes with clear installation guides and remote support options. An experienced technician is recommended for the initial setup to ensure optimal alignment and calibration.

Maintenance Requirements

• Routine Checks: Inspect rollers, motor, and chain drive periodically for wear and tear.
• Lubrication: Ensure all moving parts are well-lubricated to reduce friction.
• Safety Features Testing: Regularly test safety covers and E-Stops for functionality.
• Cleaning: Keep the machine clean to prevent debris buildup, which can affect performance.

Question and Answer Section

Q: What is the main material used with this machine?
A: The machine can process galvanized steel, aluminum, and stainless steel, typically ranging from 18 to 12 gauge in thickness.

Q: What are the power requirements for this machine in the USA?
A: The machine requires a 240V, 3-phase, 60Hz power supply, which aligns with American industrial standards.

Q: Can the machine produce customized profiles?
A: Yes, it can produce customizable profiles to meet specific project needs, making it versatile for various applications.

Q: Is the machine suitable for large-scale production?
A: Absolutely. With a forming speed of 70-80 feet per minute and 22 stations, it’s designed for high-volume production.

Q: Are there safety features included?
A: Yes, the machine is equipped with safety covers and multiple emergency stop (E-Stop) buttons for enhanced operator safety.

Q: What is the expected lifespan of the machine?
A: With proper maintenance, the machine is built to last for over 10 years, even with continuous operation.

Q: Does the machine come with a warranty?
A: Typically, the machine comes with a one-year warranty covering manufacturing defects. Extended warranties may also be available.

This Steel Pergola Post Roll Forming Machine is a valuable asset for manufacturers in the USA looking to expand their production capabilities and cater to the growing demand for durable and aesthetically pleasing pergola structures.