Steel Purlin roll forming machine Florida, USA

Steel Purlin roll forming machines are essential for producing steel purlins, which are widely used in the construction of industrial, commercial, and residential buildings for structural support. The Florida construction industry, known for its demand for durable and weather-resistant building materials, makes this machine a valuable investment for local manufacturers.

This roll forming machine offers precision, speed, and versatility, tailored to meet the needs of Florida’s construction market. Below is a detailed description, specifications, and a Q&A section addressing common queries.

Machine Description

The Steel Purlin roll forming machine is engineered to produce C, Z, and U profiles with adjustable dimensions. Its advanced design ensures smooth operation, precise cuts, and high productivity, meeting the diverse requirements of Florida’s construction industry. The machine is equipped with a hydraulic shear for efficient cutting and a Delta control system for automated operation, providing consistent results and minimizing waste.

Machine Specifications

• Profile Sizes: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 Hp, 480V, 3-phase
• Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC
• Safety Covers: Included for operator protection

Profiles Produced

The Steel Purlin roll forming machine is designed to produce a range of profiles tailored to Florida’s construction standards:

1. C Profiles: Popular for horizontal and vertical framing in walls and roofs.
2. Z Profiles: Ideal for large-span structures like warehouses and bridges.
3. U Profiles: Used for light-duty structural applications.

Profile Specifications

• Width: 5" to 12"
• Material: Steel with variable thickness (customizable based on project needs)
• Applications: Roofing systems, wall panels, and structural supports in residential, commercial, and industrial projects.

Advantages for Florida Manufacturers

1. Weather-Resistant Materials: The machine processes high-strength steel, ideal for Florida's humid climate and potential exposure to hurricanes.
2. High-Speed Production: With a forming speed of up to 60 ft/min, manufacturers can meet tight project deadlines.
3. Energy Efficiency: The machine’s 32Hp motor ensures optimal performance with minimal energy waste.
4. Durable Construction: Designed for long-term operation, the machine withstands rigorous use in high-production environments.

Setup and Installation

The Steel Purlin roll forming machine is delivered with clear installation instructions and on-site support. It requires a solid foundation and access to a 480V, 3-phase power supply. The setup includes calibration of the hydraulic shear and Delta control system for immediate production.

Maintenance Requirements

• Weekly Inspection: Check roller alignment, lubrication levels, and electrical connections.
• Monthly Maintenance: Inspect hydraulic systems, replace worn components, and clean safety covers.
• Annual Overhaul: Comprehensive check of all systems to ensure optimal performance.

Questions and Answers

Q1: Can this machine handle galvanized steel?

A: Yes, the Steel Purlin roll forming machine is designed to process galvanized steel and other coated materials, which are ideal for corrosion resistance in Florida's humid environment.

Q2: What is the lead time for delivery to Florida?

A: The typical lead time for delivery is 6-8 weeks. However, this may vary depending on stock availability and shipping logistics.

Q3: Can the machine produce custom-sized profiles?

A: Yes, the machine is highly versatile and can be adjusted to produce custom profile sizes within the specified range (5" to 12").

Q4: Is operator training provided?

A: Yes, training is provided during installation to ensure operators are proficient in using the Delta control system and maintaining the machine.

Q5: What kind of warranty is offered?

A: The machine comes with a 1-year warranty covering manufacturing defects and major components like the hydraulic shear and PLC system.

Q6: Are spare parts readily available?

A: Spare parts can be shipped directly to Florida from the manufacturer or authorized distributors, ensuring minimal downtime.

Q7: Does the machine require a cooling system?

A: While the machine is designed for efficient operation, a cooling system is recommended for continuous use in Florida’s high-temperature conditions.

Conclusion

The Steel Purlin roll forming machine is a robust and efficient solution for Florida’s construction industry. Its ability to produce high-quality profiles at rapid speeds makes it a key asset for manufacturers looking to expand their production capabilities. With advanced features like a Delta PLC system and hydraulic cutting, this machine ensures reliability, precision, and adaptability for various applications.