Steel purlin roll forming machine USA

Steel purlin roll forming machines are essential in the construction industry for producing high-quality purlins used as structural components in building frameworks. The USA, with its demand for durable and precise construction materials, is an ideal market for these machines. This guide details the specifications, machine description, related profiles, and commonly asked questions.

Machine Description

A steel purlin roll forming machine is a fully automated system designed to fabricate C, Z, or U-shaped steel purlins efficiently and precisely. These purlins are widely used in roofing, wall frames, and industrial structures due to their strength, lightweight nature, and versatility.

The machine is designed to handle variable coil widths, material thicknesses, and profile sizes, making it suitable for diverse project needs. Equipped with advanced technology, it ensures high-speed production while maintaining excellent accuracy and safety.

Machine Specifications

Profiles Related to the Machine

1. C-Shaped Purlins:
   • Used in roofing and wall construction.
   • Suitable for lighter loads and mid-span applications.
   • Produced with precise dimensions to fit varying project requirements.
2. Z-Shaped Purlins:
   • Ideal for long-span applications.
   • Provides a better overlapping connection for enhanced strength.
3. U-Shaped Purlins:
   • Commonly used as bracing or in non-load-bearing applications.

Profile Specifications

• Profile Width: 5" to 12"
• Material Thickness: Variable
• Coil Width: Adjustable based on project needs

Benefits of the Machine in the USA

1. High Speed and Efficiency: The forming speed of 50-60 ft/min ensures rapid production for large-scale projects.
2. Customizable Outputs: Handles various profile sizes and material thicknesses, catering to diverse construction needs.
3. Energy Efficiency: Operates on a 32 HP motor with a 480V, 3-phase power supply.
4. Advanced Control System: Equipped with a Delta PLC system for precise control and easy operation.
5. Safety Features: Safety covers and enclosures ensure operator protection during operations.

Setup and Installation

• Space Requirement: Requires a clear area of 60 ft x 12 ft for installation.
• Power Supply: 480V, 3-phase connection for optimal operation.
• Installation Time: Typically completed within 2-3 days with expert supervision.

Maintenance Requirements

1. Regularly inspect and lubricate roller stations and hydraulic systems.
2. Ensure the control system firmware is updated for optimal performance.
3. Check safety covers and guards for any wear or damage.
4. Periodic calibration of the cutting system to maintain precision.

FAQs

1. What types of profiles can this machine produce?
The machine is designed to produce C, Z, and U-shaped purlins ranging from 5" to 12" in width.

2. Can the machine handle different material thicknesses?
Yes, the machine can work with variable material thicknesses, making it versatile for different project specifications.

3. What is the forming speed of the machine?
The machine operates at a forming speed of 50-60 ft/min, suitable for high-volume production.

4. What kind of control system is used?
The machine is equipped with a Delta PLC system for easy operation and precise control.

5. Is the machine suitable for large-scale projects?
Yes, with its high-speed production and ability to handle heavy-duty operations, it is perfect for industrial-scale applications.

6. What safety features are included?
The machine comes with comprehensive safety covers to protect operators and prevent accidents.

7. How much space is needed for installation?
A clear area of 60 ft x 12 ft is required for the machine setup and operation.

8. What kind of power supply does the machine require?
The machine operates on a 32 HP motor with a 480V, 3-phase power supply.