Steel Roof and Floor Deck Roll Forming Machine in Alabama

Steel roof and floor deck roll forming machines are essential for the construction and industrial sectors, offering high precision and efficiency in producing decking profiles for structural applications. These machines are designed to handle various profiles, including 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck, with options for custom profiles. Whether for commercial, residential, or industrial projects in Alabama, these machines deliver durable and reliable steel decks suitable for roofing and flooring.

Alabama, known for its robust construction and industrial growth, is an ideal location for utilizing these machines. The machines cater to local requirements, ensuring compatibility with regional construction standards and preferences.

Key Features

• Profiles: Standard profiles include 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Custom profiles can be manufactured on request.
• Machine Configurations: Fixed base and cassette-type machines are available, providing flexibility in operation.
• Stacking Automation: Auto stackers are offered to streamline production and reduce manual handling.

Specifications

Roll Forming Machine

• Forming Speed: 60 feet per minute or more.
• Material Thickness: Handles 18-gauge to 22-gauge materials.
• Machine Weight: Approximately 20 tons.
• Machine Footprint: 85 feet in length.
• Main Power Supply: 480V, 3-phase, 60Hz.
• Motor Power: 32 HP.
• Drive System: Gearbox and chain drive.
• Roller Stations: 28.
• Cutting Type: Pre-flying shear for smooth and precise cutting.
• Safety Features: Optional safety covers and emergency stop buttons (E-Stops).

Uncoiler Specifications

• Capacity: Handles up to 15,000 pounds.
• Hydraulic Car: Included for efficient coil loading.
• Decoiling Speed: Matches the forming speed of 60 feet per minute.
• Coil Width Compatibility: Up to 48 inches.
• Machine Weight: 3.5 tons.
• Footprint: 14 feet x 6 feet x 6 feet.
• Car Size: 35 inches x 28 inches.
• Controls: Equipped with jog controls, a proximity sensor, and an air brake for precision and safety.

Benefits for Alabama Construction Industry

1. Durability: Machines produce steel decks with high load-bearing capacity, ideal for roofing and flooring in Alabama's diverse weather conditions.
2. Customization: Ability to create profiles tailored to specific project needs ensures versatility.
3. Efficiency: High-speed production minimizes delays in construction schedules.
4. Safety Compliance: Optional safety covers and emergency stops meet local safety standards.
5. Ease of Operation: Advanced control systems ensure smooth operation and minimal downtime.

Question and Answer Section

Q1: Can the machine handle custom profiles for specific construction needs?
A: Yes, custom profiles can be manufactured on request to meet unique project requirements.

Q2: What safety features are included?
A: The machine comes with optional safety covers and emergency stop buttons (E-Stops) to ensure operator safety.

Q3: What is the maximum coil width the uncoiler can handle?
A: The uncoiler can handle coils up to 48 inches wide.

Q4: Is the machine suitable for high-speed production?
A: Absolutely. The roll forming machine operates at a speed of 60 feet per minute or more, making it ideal for high-efficiency production.

Q5: Does the machine include automation options?
A: Yes, auto stackers and hydraulic cars are available to automate and streamline the production process.

Q6: Can the machine be configured for cassette-type operations?
A: Yes, both fixed base and cassette-type configurations are available for operational flexibility.

Q7: What are the power requirements?
A: The machine requires a power supply of 480V, 3-phase, 60Hz.

Q8: How durable is the machine for long-term use?
A: The machine is built with a robust 20-ton frame and high-quality components, ensuring durability and reliability for long-term industrial use.

Q9: Can the machine handle Alabama's industrial-scale projects?
A: Yes, the machine is specifically designed for high-capacity production, making it perfect for Alabama’s construction and industrial projects.

Q10: What maintenance is required for optimal operation?
A: Regular inspection of rollers, lubrication of moving parts, and checks on the electrical and hydraulic systems are recommended for optimal performance.

Conclusion

Steel roof and floor deck roll forming machines are a cornerstone of modern construction in Alabama. Their high efficiency, customizable profiles, and robust build make them indispensable for roofing and flooring applications. Whether for large-scale industrial projects or custom architectural designs, these machines are tailored to meet the diverse demands of Alabama's construction industry.