Steel Roof Deck roll forming machine Georgia, USA

The Steel Roof Deck Roll Forming Machine is a high-performance, industrial-grade machine designed for manufacturing steel roof decking panels used in commercial, industrial, and residential construction projects. Built for durability, precision, and efficiency, this machine is ideal for roofing and flooring applications in Georgia, USA.

This machine is designed to meet U.S. industry standards, ensuring seamless integration into local manufacturing facilities. It operates on 480V, 3-phase, 60Hz power, which is the standard for industrial environments in the United States. With a robust 32 HP motor and hydraulic cutting system, it ensures high-speed production while maintaining consistent quality.

The roll forming system comprises 28 forming stations, offering high structural integrity and smooth profile shaping. Additionally, the hydraulic shear cutting system ensures precise and burr-free cuts, optimizing production efficiency and minimizing material waste.

Machine Specifications

• Material Thickness: 18-gauge to 24-gauge
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V, 3-Phase, 60Hz
• Motor Power: 32 HP
• Gearbox Type: Chain Drive / Gearbox
• Forming Stations: 28 Stations
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Yes

Machine Features & Benefits

1. Heavy-Duty Construction for Industrial Applications

• The rugged steel frame ensures stability and long-term durability, making it ideal for high-volume production in Georgia’s growing construction industry.
• With a 20-ton weight, the machine remains stable during high-speed operation, reducing vibrations and ensuring precision.

2. High-Speed Production & Precision Forming

• Equipped with 28 forming stations, the machine ensures accurate shaping of steel roof deck profiles, reducing material waste.
• The hydraulic shear cutting system enables clean and precise cuts without manual intervention.

3. Advanced Power System for Industrial Use

• Operates on 480V, 3-phase, 60Hz power, which is standard in U.S. manufacturing facilities, ensuring compatibility with local electrical systems.
• The 32 HP motor provides enough power to handle thicker materials efficiently.

4. Safety & Compliance

• Emergency stop (E-Stop) buttons are included to ensure workplace safety.
• Optional safety covers are available to meet specific industrial safety requirements.

5. Compact Yet Powerful Design

• Despite its 85-ft footprint, the machine is space-efficient while maximizing production output.
• Ideal for large-scale production while maintaining ease of maintenance.

6. Versatility in Material Thickness

• Capable of processing 18-gauge to 24-gauge steel, making it suitable for a variety of roofing and flooring deck applications.

7. Chain Drive & Gearbox System for Maximum Efficiency

• Provides smooth power transmission with minimal energy loss, ensuring continuous and reliable production.

Applications of Steel Roof Decking in Georgia, USA

The Steel Roof Deck Roll Forming Machine is widely used in various industries, including:
✔ Commercial Buildings – Warehouses, shopping centers, and office complexes
✔ Industrial Structures – Factories, storage facilities, and logistics centers
✔ Residential Construction – High-end roofing solutions for durable homes
✔ Infrastructure Projects – Bridges, walkways, and public buildings

With Georgia’s booming construction industry, this machine is a valuable investment for businesses looking to increase roof deck production with high-quality output.

Frequently Asked Questions (FAQs)

Q1: What materials can the machine process?

A: The machine is designed to process steel sheets with thicknesses ranging from 18-gauge to 24-gauge, making it suitable for roofing and flooring applications.

Q2: Does the machine comply with U.S. electrical standards?

A: Yes, the machine operates on 480V, 3-phase, 60Hz power, which is the standard voltage for industrial operations in the United States, including Georgia.

Q3: What is the production speed of this machine?

A: The production speed varies based on material thickness but typically ranges between 30-50 feet per minute, ensuring high productivity.

Q4: Is the machine suitable for small-scale manufacturing?

A: This machine is designed for large-scale industrial production. If you are looking for a smaller unit, you may need a compact roll forming machine with fewer stations.

Q5: How does the hydraulic shear cutting system work?

A: The hydraulic shear cutting system provides precise, burr-free cuts without excessive material waste. It ensures clean edges, making it ideal for roof deck production.

Q6: What kind of maintenance does this machine require?

A: Regular lubrication, cleaning of forming stations, and inspection of the gearbox and chain drive will ensure optimal performance. The hydraulic system should also be checked for fluid levels and leaks.

Q7: Can this machine be customized?

A: Yes, optional features such as safety covers, automated stackers, and upgraded control systems can be added based on production requirements.

Q8: What kind of training is required to operate this machine?

A: Operators should have basic knowledge of roll forming technology and electrical controls. We provide on-site installation support and training for your team in Georgia.

Q9: What is the footprint of the machine?

A: The machine has a footprint of 85 feet, requiring adequate floor space for installation and operation.

Q10: Does this machine support automation?

A: Yes, this machine can be integrated with automated uncoilers, stackers, and material handling systems to improve efficiency.

Why Choose This Machine for Your Business in Georgia?

• High-Speed & Heavy-Duty Performance – Ideal for large-scale industrial roofing production
• Meets U.S. Standards – Designed to comply with Georgia’s industrial power requirements
• Durable & Reliable – Built for long-term use with low maintenance costs
• Scalable for Growth – Can be customized with automation features to boost production efficiency

This Steel Roof Deck Roll Forming Machine is an investment that will help maximize production output and meet the increasing demand for roof decking in Georgia, USA.