Steel roof pergola roll forming machine USA

The Steel Roof Pergola Roll Forming Machine is a high-performance, precision-engineered piece of equipment specifically designed to create structural and decorative profiles for steel roof pergolas. Tailored to meet the demands of the U.S. market, this machine delivers robust performance, versatility, and ease of operation. Its advanced technology ensures consistent quality while adhering to local power requirements and safety standards.

Machine Description

The Steel Roof Pergola Roll Forming Machine is engineered to produce various profiles used in pergola structures, ideal for both residential and commercial applications. It accommodates the U.S. standard power supply of 240V, 3-phase, 60Hz, making it seamlessly compatible with industrial setups. The machine incorporates a chain drive gearbox, ensuring smooth and reliable operation even in demanding conditions. Equipped with Delta control systems, it offers precision control and operational efficiency.

Machine Specifications

• Forming Speed: 70-80 feet per minute
• Machine Weight: 6 Tons
• Machine Footprint: 33 ft x 4 ft
• Main Power: 240V, 3-phase, 60Hz
• Motor: 8 HP
• Gearbox: Chain Drive
• Stations: 22
• Control System: Delta PLC
• Safety Features:
  • Fully enclosed safety covers
  • Emergency stop buttons (E-Stops)

Profiles Related to This Machine

The Steel Roof Pergola Roll Forming Machine produces profiles that are widely used for pergola structures. These profiles are designed for durability, weather resistance, and aesthetic appeal.

Profile Specifications:

1. Material Options: Galvanized steel, aluminum, pre-painted steel
2. Thickness: 0.5mm - 1.2mm
3. Width: Up to 400mm
4. Common Applications:
   • Roof panels for pergolas
   • Decorative and structural beams
   • Shade and louver systems

Key Features

1. High Speed and Efficiency
   The machine operates at speeds of 70-80 feet per minute, ensuring rapid production without compromising quality.
2. Compact Design
   With a footprint of 33 ft x 4 ft, the machine fits easily into standard factory layouts, optimizing space utilization.
3. Powerful Motor and Chain Drive Gearbox
   An 8 HP motor and chain drive gearbox provide the torque needed for consistent and durable performance.
4. Advanced Control System
   The Delta PLC control system enables precise adjustments, efficient production scheduling, and minimizes waste.
5. Safety First
   Full safety covers and E-Stops ensure compliance with U.S. safety standards while protecting operators.

Setup and Installation

The machine is delivered fully assembled and tested. The installation process includes:

• Positioning the machine in a level location with appropriate clearance.
• Connecting the machine to a 240V, 3-phase, 60Hz power source.
• Calibrating the control system to match specific profile requirements.
• Operator training for safe and efficient use.

Maintenance Requirements

1. Daily Maintenance:
   • Inspect safety covers and E-Stops for functionality.
   • Check chain drive lubrication.
2. Monthly Maintenance:
   • Tighten bolts and connections on the frame and stations.
   • Update the PLC software if necessary.
3. Annual Maintenance:
   • Replace worn rollers and other components as needed.
   • Comprehensive system inspection and recalibration.

Question and Answer Section

Q1: What is the maximum material thickness this machine can process?
A1: The machine can handle material thickness ranging from 0.5mm to 1.2mm.

Q2: Is the machine compatible with U.S. power supply standards?
A2: Yes, it operates on 240V, 3-phase, 60Hz, making it fully compatible with U.S. standards.

Q3: Can the machine produce multiple pergola profiles?
A3: Yes, it can be configured to produce various profiles by adjusting the tooling and programming.

Q4: What safety features does the machine include?
A4: The machine is equipped with full safety covers and emergency stop buttons to ensure operator safety.

Q5: How long does it take to install and calibrate the machine?
A5: Installation and calibration typically take 1-2 days, depending on factory conditions and requirements.

This Steel Roof Pergola Roll Forming Machine offers an unparalleled combination of speed, precision, and reliability, making it an ideal choice for manufacturers in the U.S. market. Its adherence to local standards, safety features, and efficiency ensures high-quality production for all your pergola profile needs.