Steel roof purlin roll forming machine USA

The steel roof purlin roll forming machine is a high-performance, precision-engineered system designed for the production of steel purlins commonly used in construction projects. Purlins are essential components in structural steel frameworks, providing support for roof panels, walls, and other load-bearing systems.

This machine is ideal for manufacturers in the USA due to its ability to meet local construction standards, operate efficiently within the 480V-3 phase power infrastructure, and produce a wide variety of profiles to cater to the diverse needs of the American construction market. Its robust construction and advanced automation features ensure reliability, high productivity, and low maintenance costs.

Specifications

• Profile Size: 5" to 12"
• Coil Width: Variable (compatible with multiple widths)
• Forming Speed: 50 - 60 feet per minute
• Material Thickness: Variable (adaptable to customer needs)
• Machine Weight: 15 tons
• Machine Footprint: 60ft x 12ft
• Main Power: 32 HP - 480V - 3 Phase
• Number of Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta PLC with touchscreen interface
• Safety Covers: Yes, full safety enclosures to meet OSHA standards

Profile Description

The steel roof purlin roll forming machine is designed to produce a wide range of purlin profiles that cater to various construction applications, including residential, commercial, and industrial projects.

Key Features of the Profiles:

• Versatility: Sizes range from 5" to 12", ensuring adaptability for different load-bearing requirements.
• Material Compatibility: Processes a wide variety of materials, including galvanized steel and high-tensile steel.
• High Precision: Produces consistent and accurate purlins with minimal waste.
• Market Applications: Widely used in roofing systems, wall claddings, and other structural steel components.

Key Benefits for USA Manufacturers

1. Adaptability to Local Standards:
   • Designed to comply with American building and safety codes.
   • Operates seamlessly on the USA’s 480V, 3-phase power supply.
2. Efficiency and Productivity:
   • High forming speed (50-60 ft/min) ensures rapid production for large-scale projects.
   • Hydraulic shear cutting allows precise and burr-free cuts.
3. Advanced Automation:
   • Delta PLC system offers intuitive control and easy programmability.
   • Minimal downtime and high repeatability with automated processes.
4. Durability and Safety:
   • Heavy-duty frame construction supports long-term operation.
   • Safety enclosures and features meet OSHA safety standards, ensuring worker protection.

Question and Answer Section

Q1. What types of profiles can this machine produce?
A: The machine can produce steel roof purlins ranging from 5" to 12". The profiles can be customized based on material thickness and coil width specifications.

Q2. Can the machine work with different material thicknesses?
A: Yes, the machine is adaptable to various material thicknesses, making it suitable for producing both lightweight and heavy-duty purlins.

Q3. How fast does the machine operate?
A: The forming speed of the machine is between 50-60 feet per minute, depending on the material and profile.

Q4. What are the power requirements for this machine in the USA?
A: The machine requires a power supply of 480V, 3-phase, and 32 HP, which aligns with standard industrial power systems in the USA.

Q5. What maintenance is required for this machine?
A: Regular maintenance includes lubrication of moving parts, inspection of hydraulic systems, and cleaning of rollers. Annual calibration is recommended for precision forming.

Q6. Is the machine safe for operators?
A: Yes, the machine is equipped with full safety covers and features that comply with OSHA safety regulations.

Setup and Installation

The machine's setup process is straightforward and supported by a detailed manual. Installation services can be provided upon request, ensuring optimal alignment, calibration, and system integration.

Steps Include:

1. Positioning the machine on a leveled surface.
2. Connecting to a 480V-3 phase power supply.
3. Programming the Delta PLC system for desired profiles.
4. Conducting a trial run to ensure proper operation.

Profiles and Applications

Steel roof purlins produced by this machine are used in:

• Roofing Systems: Providing structural support to roof panels.
• Wall Framing: Strengthening walls in metal and concrete buildings.
• Industrial Structures: Supporting large-span buildings like warehouses and factories.
• Residential Projects: Adding structural integrity to metal-framed homes.