Steel trailer decking roll forming machine USA

The Steel Trailer Decking Roll Forming Machine is a specialized piece of equipment designed to produce high-strength steel decking used in the manufacturing of heavy-duty trailers. This machine is engineered for efficiency, durability, and precision, making it an essential investment for trailer manufacturers in the USA. With the ability to process material thicknesses ranging from 18 gauge to 24 gauge, this roll forming machine ensures uniform and consistent profiles suited for various trailer applications.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V, 3-phase, 60Hz
• Motor Power: 32 HP
• Drive System: Chain Drive / Gearbox
• Number of Roll Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Optional
• Emergency Stops (E-Stops): Included

Machine Description

The Steel Trailer Decking Roll Forming Machine is built to handle heavy-duty production demands, ensuring precise and consistent results. This machine operates on a 480V, 3-phase, 60Hz power supply, which is standard for industrial applications in the USA. With a 32 HP motor, it delivers sufficient power to handle high-volume production without compromising efficiency. The machine incorporates 28 roll forming stations, allowing it to gradually shape steel sheets into a strong and durable trailer decking profile.

For enhanced reliability and customization, the drive system offers both chain drive and gearbox options, allowing operators to select the most suitable transmission method based on their production needs.

The hydraulic shear cutting system ensures precise, burr-free cuts, reducing the need for additional finishing. The inclusion of emergency stops (E-Stops) ensures operational safety, while optional safety covers can be installed for additional protection.

Applications of Steel Trailer Decking

• Heavy-duty and commercial trailer manufacturing
• Utility and equipment trailers
• Flatbed and gooseneck trailer flooring
• Industrial transport platforms
• Agricultural and construction trailer bases

Advantages of the Steel Trailer Decking Roll Forming Machine

• High Efficiency: Automated roll forming ensures continuous production with minimal downtime.
• Durable Construction: Built with heavy-duty components to withstand industrial usage.
• Customizable Configurations: Chain drive or gearbox options allow flexibility in operations.
• Precision Cutting: Hydraulic shear ensures clean and precise cuts.
• Safety Features: Emergency stops and optional safety covers enhance workplace safety.
• Consistent Quality: The 28-station roll forming process ensures uniform thickness and shape across all outputs.

Frequently Asked Questions (FAQs)

1. What materials can this machine process?

This machine is designed to process steel sheets ranging from 18-gauge to 24-gauge thickness, which are commonly used in trailer decking applications.

2. What is the power requirement for this machine?

The machine operates on 480V, 3-phase, 60Hz power supply, which is standard for industrial environments in the USA.

3. How large is the machine?

The machine has a footprint of 85 feet, requiring ample space for installation and operation.

4. What type of cutting system does the machine use?

The machine utilizes a hydraulic shear cutting system, which ensures precise and clean cuts.

5. How many forming stations does this machine have?

This roll forming machine is equipped with 28 forming stations, which ensure gradual shaping of steel into trailer decking profiles.

6. What are the safety features available?

The machine includes emergency stops (E-Stops) for quick shutdown in case of emergency. Additionally, safety covers are available as optional features for enhanced operator protection.

7. Can this machine be customized for different trailer decking profiles?

Yes, this machine can be customized to produce specific trailer decking profiles as required by manufacturers.

8. What type of drive system does this machine use?

The machine features a chain drive system as well as a gearbox-driven system, allowing manufacturers to choose the best configuration for their needs.

9. How much does this machine weigh?

The total machine weight is 20 tons, which ensures stability during operation.

10. Is this machine suitable for high-volume production?

Yes, with its high-speed forming capabilities and durable components, this machine is well-suited for large-scale trailer decking production.

Conclusion

The Steel Trailer Decking Roll Forming Machine is a powerful, reliable, and efficient solution for trailer manufacturers in the USA. It offers high production capacity, precision cutting, and versatile configuration options, making it an ideal choice for companies looking to improve productivity and ensure consistent trailer decking quality. With its robust safety features and efficient operation, this machine is an essential asset in the trailer manufacturing industry.