​​Structural Purlin roll forming machine California, USA

The Structural Purlin Roll Forming Machine is a high-precision and durable solution tailored to meet the growing demand for construction-grade purlins in California, USA. This machine is ideal for fabricating a variety of purlin profiles used in structural applications such as roofing, walls, and frameworks. Its advanced design ensures maximum output, operational efficiency, and compliance with California’s environmental and safety regulations.

Specifications

• Profile Range: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable (depending on application needs)
• Machine Weight: 15 tons
• Machine Footprint: 60 ft (L) x 12 ft (W)
• Main Power: 32 HP, 480V, 3 Phase
• Forming Stations: 21
• Cutting Type: Hydraulic Shear
• Control System: Delta PLC system
• Safety Covers: Included for all operational zones

Machine Description

The Structural Purlin Roll Forming Machine is engineered for precision, speed, and versatility. It accommodates variable material thickness and coil widths, making it suitable for diverse purlin profiles. With its hydraulic shear cutting system and a 21-station roller assembly, this machine delivers high-quality outputs with minimal material wastage.

Equipped with a Delta PLC control system, it allows for easy operation and customization of settings. The safety covers provide added protection for operators, ensuring compliance with California’s stringent workplace safety standards.

Profile Details

This machine specializes in producing structural purlin profiles with the following characteristics:

1. Profile Size:
   • Range: 5" to 12"
2. Material Thickness:
   • Variable, supporting lightweight to heavy-duty structural applications.
3. Coil Width:
   • Adjustable to meet specific project requirements.
4. Applications:
   • Construction frameworks, roofing structures, wall reinforcements, and industrial building projects.
5. Forming Speed:
   • 50-60 ft/min ensures efficient production without compromising quality.

Advantages of Using This Machine in California

1. Versatility: The ability to produce purlins of varying sizes and materials makes it suitable for California’s diverse construction projects.
2. Speed and Efficiency: High forming speeds reduce production time, meeting the fast-paced demands of the state’s construction industry.
3. Compliance: Designed to adhere to California’s energy efficiency and safety regulations.
4. Durability: With a robust frame and high-quality components, this machine ensures long-term reliability.

Setup and Installation

The installation process involves positioning the machine within a 60 ft x 12 ft workspace. Proper alignment and calibration are conducted to ensure precise output. It is recommended to have 480V, 3-phase power readily available to operate the machine effectively.

Maintenance

Routine maintenance includes:

• Checking roller alignments.
• Lubricating moving parts.
• Inspecting the hydraulic shear and control system.
• Ensuring the safety covers are intact.

Question and Answer Section

Q: What materials can this machine process?
A: The machine supports various materials, including steel, galvanized steel, and aluminum, with variable thickness depending on project requirements.

Q: How does this machine ensure operator safety?
A: The machine is equipped with full safety covers and complies with California’s occupational safety standards.

Q: Can it produce multiple profile sizes in a single setup?
A: Yes, the machine can produce profiles ranging from 5" to 12" with minimal adjustment.

Q: What is the forming speed, and how does it affect production?
A: The forming speed is 50-60 ft/min, enabling high-volume production while maintaining precision.

Q: Is technical support available in California?
A: Yes, technical support and spare parts are readily available to ensure uninterrupted operations.

Q: What industries in California typically use this machine?
A: This machine is commonly used in construction, roofing, and industrial manufacturing sectors.

This Structural Purlin Roll Forming Machine is a robust, efficient, and versatile solution for California’s construction industry, meeting the region’s specific demands for quality and compliance.