Structural Purlin roll forming machine Ohio, USA

Structural Purlin roll forming machines are essential for manufacturing purlins used in building construction. These purlins provide structural support for roofs and walls, making them a critical component in residential, commercial, and industrial buildings. This guide provides an in-depth overview of Structural Purlin roll forming machines tailored for the Ohio, USA market, including specifications, description, and a Q&A section.

Machine Description

The Structural Purlin roll forming machine is designed for high efficiency, precision, and adaptability. This state-of-the-art machine caters to diverse applications, allowing for the production of purlins of varying sizes and profiles. Built with robust materials, it guarantees durability and consistent output, making it an excellent choice for manufacturers in Ohio.

This machine is specifically engineered to meet the demands of the Ohio construction industry, which requires high-quality structural components for a variety of projects, including warehouses, factories, and commercial buildings.

Machine Specifications

• Profile Width: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50 - 60 ft/min
• Material Thickness: Variable (designed for steel of varying gauges)
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480V, 3-phase
• Roll Forming Stations: 21
• Cutting Type: Hydraulic shear for precision and efficiency
• Control System: Delta PLC for automated and easy operation
• Safety Covers: Included for operator protection

Profiles Produced

The Structural Purlin roll forming machine supports a wide range of purlin profiles, making it versatile for various construction applications. The machine can manufacture:

• C-Purlins
• Z-Purlins
• U-Channels
• Hat Channels

Profile Specifications:

• Width: 5" to 12"
• Material: Steel, galvanized steel, or other suitable metals
• Material Gauge: Customizable according to project requirements

Key Features and Benefits

1. Precision Engineering: Advanced hydraulic cutting and a high number of stations (21) ensure accuracy and quality in every profile.
2. High Output: Capable of producing purlins at speeds of 50-60 ft/min, meeting high-demand scenarios.
3. Adaptability: Variable coil width and material thickness support a wide range of profiles and projects.
4. Energy Efficiency: Powered by a 32 HP motor optimized for industrial-grade production without excessive energy consumption.
5. Durable Construction: With a machine weight of 15 tons, it ensures stability and longevity.
6. Compact Design: A footprint of 60 ft x 12 ft maximizes space utilization in manufacturing facilities.

Setup and Installation

• Location Considerations: Ohio's construction and manufacturing industry demand a machine built for efficiency in a variety of climates.
• Power Supply: The machine requires a 480V, 3-phase power connection, standard in industrial facilities across Ohio.
• Operator Training: Includes on-site training to ensure smooth operation and maximum output.

Maintenance Requirements

• Lubrication: Regular lubrication of rollers and mechanical parts ensures consistent performance.
• Hydraulic System: Routine checks and maintenance to prevent downtime.
• Control System: Keep Delta PLC software updated for optimal performance.
• Inspection: Regularly inspect stations, cutting systems, and safety covers for wear and tear.

Question and Answer Section

Q1: What is the production capacity of the machine?
A: The machine can produce 50-60 feet of purlins per minute, depending on the material thickness and profile.

Q2: What profiles can this machine create?
A: The machine supports the production of C-purlins, Z-purlins, U-channels, and hat channels with widths ranging from 5" to 12".

Q3: Is this machine suitable for Ohio’s climate?
A: Yes, the machine is designed to function in various environments and is built with robust materials to withstand Ohio's varying weather conditions.

Q4: What type of cutting system does the machine use?
A: It features a hydraulic shear system for precise and efficient cuts.

Q5: Can this machine handle galvanized steel?
A: Absolutely, the machine is equipped to handle galvanized steel and other materials suitable for structural purlins.

Q6: How much space is required to set up the machine?
A: The machine requires a footprint of 60 ft x 12 ft, making it suitable for medium to large manufacturing facilities.

Q7: Does the machine comply with safety standards?
A: Yes, the machine includes safety covers and adheres to international safety standards for operator protection.

Why Choose This Machine in Ohio?

Ohio has a strong construction and manufacturing sector that demands high-quality structural components. This machine’s ability to produce precise, customizable purlins at a high speed ensures it meets local industry standards and project requirements efficiently. Its adaptability and robust construction make it an invaluable asset for manufacturers looking to scale operations in Ohio.