Structural steel roof and floor deck roll forming machine Alabama

The Structural Steel Roof and Floor Deck Roll Forming Machine is a high-performance system designed to manufacture structural steel decking for roofing and flooring applications. This machine is tailored to the needs of the construction and infrastructure industries in Alabama, USA, ensuring precision, reliability, and efficiency. With its versatile profile options, advanced features, and robust build quality, it is an ideal choice for large-scale projects.

This roll forming machine is capable of producing multiple deck profiles, including 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Profiles can also be customized based on specific project requirements, providing flexibility for unique construction needs.

Whether you need a fixed base machine or a cassette-style machine, this equipment offers options that cater to diverse manufacturing setups. It also comes with auto stackers, ensuring streamlined operations and enhanced productivity.

Specifications

Main Machine Specifications

• Forming Speed: 60 feet per minute or more
• Material Thickness: 18 gauge - 22 gauge
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V, 3-phase, 60 Hz
• Motor Power: 32 HP
• Drive System: Gearbox and chain drive
• Roller Stations: 28
• Cutting Type: Pre-flying shear for continuous operation
• Safety Features: Optional safety covers, E-stops

Uncoiler Specifications

• Type: 15,000 lb capacity uncoiler with hydraulic car
• Decoiling Speed: 60 feet per minute
• Max Loading Capacity: 15,000 lbs
• Coil Width: Up to 48 inches
• Weight: 3.5 tons
• Footprint: 14 ft x 6 ft x 6 ft
• Car Size: 35 inches x 28 inches
• Controls: Jog controls, proximity sensor, air brake

Key Features

1. Versatile Profiles
   The machine can produce standard profiles like 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Custom profiles are also available based on project requirements.
2. High Efficiency
   With a forming speed of 60 feet per minute, the machine ensures quick turnaround times for large-scale manufacturing.
3. Heavy-Duty Build
   The machine is built to handle heavy materials with a robust 20-ton weight, ensuring stability and durability during continuous operation.
4. Advanced Automation
   Includes auto stackers and a 15,000-lb uncoiler with hydraulic car for seamless material handling and stacking.
5. Safety and Precision
   Comes with optional safety covers, E-stops, and advanced control features like proximity sensors and jog controls.
6. Customizability
   Offers options for fixed base or cassette machines, catering to different operational setups.

Question and Answer Section

Q: What profiles can this machine produce?
A: The machine can produce 1.5-inch B deck, 3-inch N deck, composite metal deck, and steel form deck. Custom profiles can also be created upon request.

Q: Is the machine suitable for different material thicknesses?
A: Yes, the machine works with material thicknesses ranging from 18 gauge to 22 gauge.

Q: What is the forming speed of the machine?
A: The machine has a forming speed of 60 feet per minute or higher.

Q: What are the power requirements for this machine?
A: The machine operates on a 480V, 3-phase, 60 Hz power supply.

Q: Does the machine include safety features?
A: Yes, the machine includes optional safety covers, emergency stops (E-stops), and advanced controls like proximity sensors.

Q: Can the machine handle large coils?
A: Yes, the included uncoiler has a capacity of 15,000 lbs and supports coil widths up to 48 inches.

Q: Is this machine suitable for custom profiles?
A: Absolutely. Custom profiles can be manufactured based on specific project requirements.

Q: Does the machine come with installation and setup support?
A: Yes, installation and setup support are available to ensure seamless operation.

This machine is a reliable and efficient choice for producing high-quality structural steel decking in Alabama, USA, with features designed to meet the demands of modern construction and infrastructure projects.