Structural Steel Roof and Floor Deck roll forming machine Florida

Structural steel roof and floor decking is an essential component in modern construction, offering superior strength, durability, and ease of installation. The Structural Steel Roof and Floor Deck Roll Forming Machine, located in Florida, is designed to meet the growing demand for high-quality steel decking solutions in commercial, industrial, and residential construction. This machine delivers precision, efficiency, and high-speed production while ensuring compliance with industry standards.

Machine Description

The Structural Steel Roof and Floor Deck Roll Forming Machine is a heavy-duty, high-speed roll forming system that produces structural deck profiles with consistency and accuracy. Designed for roof and floor decking applications, this machine is equipped with 28 forming stations, ensuring precise shaping of deck profiles. It operates with a 480V - 3PH - 60Hz main power supply, making it compatible with industrial power requirements in Florida.

This roll forming system is built to handle a wide range of material thicknesses, from 18-gauge to 24-gauge steel, allowing manufacturers to produce different decking solutions based on project needs. The machine incorporates a hydraulic shear cutting system, ensuring clean and precise cuts with minimal material waste.

Safety and efficiency are key priorities in the design of this machine. It includes optional safety covers and E-Stops, providing enhanced operator protection while maintaining optimal performance. The machine’s chain drive/gearbox transmission system ensures smooth and efficient operation, reducing downtime and maintenance requirements.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85ft
• Main Power Supply: 480V - 3PH - 60Hz
• Motor Power: 32 HP
• Gearbox Type: Chain Drive / Gearbox
• Number of Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Features: Optional Safety Covers, E-Stops

Applications

The Structural Steel Roof and Floor Deck Roll Forming Machine is designed for use in Florida’s commercial, industrial, and residential sectors, producing deck profiles for:

• High-rise buildings
• Industrial warehouses
• Parking garages
• Stadiums and arenas
• Bridges and infrastructure projects

Florida’s growing construction industry makes this machine an essential asset for contractors, manufacturers, and steel fabricators looking to enhance efficiency and output.

Setup and Installation

Setting up the Structural Steel Roof and Floor Deck Roll Forming Machine requires proper alignment, power connection, and material feeding adjustments. The installation process involves:

1. Site Preparation: Ensure a stable foundation and adequate workspace.
2. Power Connection: Connect to a 480V - 3PH - 60Hz power source.
3. Machine Alignment: Position the machine according to workflow requirements.
4. Safety Inspection: Install optional safety covers and verify E-Stops.
5. Material Testing: Run sample materials to ensure proper forming and cutting.

Maintenance Requirements

To ensure optimal performance, regular maintenance is necessary:

• Lubrication: Keep all moving parts well-lubricated.
• Gearbox & Chain Drive Inspection: Regularly check for wear and replace components if needed.
• Hydraulic System Check: Monitor fluid levels and inspect hoses for leaks.
• Blade Sharpening/Replacement: Maintain sharp cutting edges for clean cuts.
• Electrical System Testing: Ensure stable power supply and check control panel functions.

Question & Answer Section

Q1: What types of materials can this machine process?

A: The machine is designed to work with 18-gauge to 24-gauge structural steel, commonly used for floor and roof decking applications.

Q2: What industries use the steel deck profiles produced by this machine?

A: The profiles are widely used in construction, infrastructure, and industrial projects, including high-rise buildings, bridges, and warehouses.

Q3: What is the power requirement for this machine?

A: The machine operates on 480V - 3PH - 60Hz, which is standard for industrial applications in Florida.

Q4: How does the hydraulic shear cutting system improve efficiency?

A: The hydraulic shear cutting system ensures precise and clean cuts, reducing material waste and enhancing production speed.

Q5: What safety features are included in this machine?

A: The machine is equipped with E-Stops and optional safety covers to protect operators during operation.

Q6: How large is the machine footprint?

A: The machine requires a working space of approximately 85 feet, ensuring sufficient room for operation and material handling.

Q7: Is this machine suitable for high-volume production?

A: Yes, with 28 forming stations and high-speed operation, the machine is ideal for high-volume structural deck manufacturing.

Q8: What type of drive system does this machine use?

A: The machine features a chain drive/gearbox system, ensuring smooth and efficient operation.

Q9: Can this machine be customized for different deck profiles?

A: Yes, manufacturers can modify roller stations and cutting dies to produce custom deck profiles based on project requirements.

Q10: How often does the machine require maintenance?

A: Regular maintenance is recommended, including lubrication, hydraulic checks, and blade sharpening, to ensure optimal performance.

Conclusion

The Structural Steel Roof and Floor Deck Roll Forming Machine in Florida is a high-performance, precision-engineered system designed for efficient deck profile production. With its robust design, advanced cutting system, and multiple safety features, it is an ideal solution for steel deck manufacturers, construction companies, and industrial suppliers. Proper setup, regular maintenance, and adherence to safety guidelines will ensure long-term productivity and reliability of this machine in Florida’s growing construction market.